Vertical Shaft Kiln For Lime Production Project
Condition:New | Type:Induction Furnace | Usage:Melting Furnace | Place of Origin:Beijing China (Mainland) |
Brand Name:DSCD | Model Number:DSCD-SK021 | Volume density smaller:1.4~1.8g/cm3 | Porosity higher:>50% |
Specific surface area bigger:1.6~2m2/g | Activity is higher:300ml(4N-HL-10min) | Crystal is finer:3μm |
BEIJING DSCD TECHNOLOGY AND SERVICE CO.,LTD.
TECHNOLOGICAL PROPOSAL FOR ONE
COMPLETE SET OF VERTICAL SHAFT KILN FOR
LIME PRODUCTION PROJECT
Capacity: 100TPD
01/12/2012
Important notice:
Our company is capable to make the kiln in different levels as per your intended investment amount, similar like car in one brand, it can be in different level facilities and different brand assembling parts. So, do not give up to contact with me!
To apply with quicklime (active lime), it will make the production with following characteristics: quick reaction, strong reaction avility,active property,decrease energy consumption, etc.
Annual requirement for limestone: about 59,400tpa.
Coal with calorific value of 5000 kcal/N m3 is acceptable to provide to our gas producer, to make gas for vertical lime kiln. Sure, natural gas and LPG whatever is available for you, is acceptable for the kiln as fuel.
1,Main systems in the plant:
(1)Screening system for limestone raw materials
(2)Material charging system
(3)Main body system
(4)Technological Piping line system
(5)Finished products storage,crash,screening and outgoing system;
(6)Dust filter system
(7)Gas boosting system
(8)Power distribution room
(9)Automatic control system
2,Description
a) Storage quantity is considering quantity for 5 days production.
b) Storage quantity of finished products 8 hours production.
Sr.No. | Descriptions | Data |
1 | Fuel | Producer gas |
2 | Daily output | ≥100t |
3 | Effective ID of the kiln | 3600mm |
4 | Effective height of the kiln | 18.5 m |
5 | Annual output | ≥33,000t |
6 | Designed capacity | ≥100t/d |
7 | Limestone size: 40~80mm,at which, size<40mm: | <5% |
8 | Operation rate by calendar | 90% |
9 | Working days | 330days |
10 | Activity | ≥300ml |
11 | Consumption of limestone | 1.7~1.8t/t quicklime |
12 | Power consumption of power | 34Kw·h/t |
13 | Productivity | 0.65/m3·d |
Covering area of the plant:
Sr.No. | Descriptions | Construction area(m2) |
1 | Raw materials yard | 3000 |
2 | Semi-underground Siloes of raw material | 46 |
3 | Screening building | 25 |
4 | Silo in front of kiln and sloping bridge and underground part | 42 |
5 | Gas booster | 122 |
6 | Blower’s house | 115 |
7 | Storage silo for finished products | 185 |
8 | Crushing room | 46 |
9 | 10kV plwer distribution room, and central laboratory | 65 |
10 | Foundation of lime shaft kiln | 288 |
11 | Length of No1 Corridor(m) | 52 |
12 | Length of No2 Corridor(m) | 16 |
13 | Length of total Corridor(m) | 112 |
Total | 15205 |
Sr.No. | Descriptions | Specifications |
1 | Vibrating feeder | Make as per drawing |
2 | Belt conveyer | |
3 | High efficiency Linear vibrating screen | QT400-20 |
4 | Belt conveyer | |
5 | Vibrating feeder | ZG35 |
6 | Weighing hopper | Assembly |
7 | Loading wagon | Assembly |
8 | Hopper on tope of kiln | Assembly |
9 | Draught fan | |
10 | Gas heat exchanger | Assembly |
11 | Bag dust filter | |
12 | Heat resistant belt conveyer | |
13 | Cooling fan | |
14 | Combustion fan | |
15 | Release valve on top of kiln | TS744Y DN350 |
16 | Gas release valve | LS41W DN250 |
17 | One ton electric hoist | Z105 27 |
18 | Gas producer(from coal) | |
19 | Explosion relief valve | XB42 DN300 |
20 | Bucket elevator | TYF2-65 |
21 | Vibrating feeder | |
22 | Gas booster | |
23 | Plain valve | |
24 | Combustion valve | |
25 | Discharging valve | |
26 | Cold air valve | |
27 | Mixed air cut-off valve | |
28 | Flue gas valve | |
29 | Flue gas valve | |
30 | Gas relief valve | |
31 | Gas cut off valve | |
32 | Burner | |
33 | Electric double eccentric butterfly valve | |
34 | Manual gas cut off valve | |
35 | Electric discharging valve (including motor) | |
36 | Discharging valve |
Packaging Detail:Seaworthy packing |
Delivery Detail:According to buyer's requirement |