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compact line for production 1-20ml ampoules - details see: https://www.machineto.com/ultrasonic-washing-sterilizing-filling-sealing-compact-line-for-ampoule-10204388

Brief introduction:

The compact line is composed of QCL series vertical ultrasonic Bottle washing machine, ASMR hot wind cycling oven, AGF series of vertical Bottling& capping machine, and it can be used individually. It is suitable for production of 1-20ml ampoules, to complete procedures such as water spraying, ultrasonic cleaning, three-time water washing(two-time cycling water, one-time fresh water),three-time air charging, drying and sterilizing, cooling, bottling, air charging(air charging and nitrogen charging).

The machine is a new automatic production line developed and patented by our company by making efforts for years, and based on foreign technologies digested and assimilated. PLC control, variable frequency speed regulation or man-machine touch screen control technologies are used on the machine,stable and reliable. The touch screen can display operating status of all units, water pressures, gas pressures and temperatures in all controlled points, status of all switches and all faults, faults self-diagnosis, fault analysis results and solutions, to realize automatic control on whole production process.

Features:

1.Mechanical gripper holds the ampoule in the ampoule washing machine; apply to 1-20ml ampoules.

2.Traced water and gas channel are available for bottles washing, with a high quality spraying and washing procedure, saving water.

3.Bottle washing coarse cleaning water and fine cleaning water channels are separated, without intercrossing pollution.

4.Bottle washing machine spraying pin is attached by imported ceramic sheathes without abrasion.

5.Bottle outlet after washing are transferred by synchronous belts to transfer ampoules, stable and reliable.

6. With hot wind cycling heating process, with uniform temperature,saving energy.

7.Oven is attached with power-failure high-temperature high efficient self burning prevention unit, highly safe.

8.Oven can be attached with cycling water cooling unit, to reduce wind pressure unbalance and adjustable wind amount consumed in clean workshops.

9.With three units combined and balanced,to make production balanced and reliable.

10.With three units combined and balanced, to ensure balanced and reliable production.

11.Vertical Bottling& Capping machine’s bottle feeding unit is a uniform speed roller instead of a sector roller, to reduce broken bottles rate.

12. Bottling &Capping machine is attached with pin rack and automatic locking devices.

13. Bottling &Capping machine adopts imported synchronous belt bottle gear box to replace traditional bottle box, with little abrasion, reliable.

14. Bottling &Capping machine can be attached with 100-grade laminar flow cover, and users also can attach by themselves.

Main technical parameters

Model	QCL-100-ASMR620+ AGF8/1-20	QCL-120-ASMR620+ ACF10/1-5	QCL-120-ASMR620+ ACF12/1-5
Applications	1-20ml (GB standard ampoule)	1-5ml(GB standard ampoule)	1-5ml (GB standard ampoule)
Production capacity (pcs/h)	1-2ml 22000pcs/h 5ml 16000 pcs/h 10ml 11000 pcs/h 20ml 6000-8000 pcs/h	1-2ml 28000 pcs/h 5ml 20000 pcs/h	22000 pcs/h
Clearness	more than99%
Bottleing& capping qualified rate	more than99%(standard solution)
Quantity error	According to national pharmacopoeia standards in China
Fresh water consumption and pressure	Consumption :0.4-1.0m3/h, pressure :0.2Mpa
Purified compressed air amount consumed and pressure	Consumption:30-75m3/h, pressure:0.15Mpa
Sterilizing temperature	300°C-350°C
Air clearness	100 class
Gas fuel amount consumed and pressure	Consumption:1.5-2.5m3/h, Pressure :0.2-0.3Mpa
Oxygen amount consumed and pressure	Consumption :1.2-1.5m3/h, Pressure:0.2-0.3Mpa
Overall dimension	9713*2554*2307mm
Weight	7500kg
Power capacity	(380V 50Hz) 71kw