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Cutters 3 times more durable, Tyre Auto processing and produces clean crumb, 3 Stages of Tyre Shredding, 3 Stages of Separations - details see: https://www.machineto.com/tire-recycling-plant-pure-crumb-rubber-producing-machinery-10339204

SC Series Tire Recycling Plants

This series is designed to meet the most popular market needs to process a medium capacity of truck and passenger car tires with industrial and professional grade tire shredding machines and facilities:-

Design Features:

- Heavy Duty Primary Crushing

- Specially Fabricated Cutters, 3 Times More Durable;

- Capacity: 800 Kilos/Hour – 2 Metric Tons/Hour

- Crumb 99.9% Clear of Steel or Fiber Textiles

- Compact Construction that Saves Space and Saves Energy by 30%.

- Entire Process Consists of only Mechanical Procedures at Ambient Temperatures

- Central Dust Filtering System Leaves No Pollution Emissions.

A typical SC series scrap tire recycling plant includes the following major components:

- Debeading Machines:Either a Combo of Cut and Pull or a Roller Ripping machine to extract the tire bead wires. This eases the crushing and shredding processes saving expensive cutters service life.

- Primary Crusher:Breaks down the entire tire into 50 x 50 mm chips;

- Granule Shredder:Reduces chips into 12mm granules.

- Magnetic Separator:Separates and discharges steel wires from the granules.

- Linear Vibratory Screener:Classifies fiber fluff from rubber granules.

- Fine Shredder:Further reduces the granules into 6mm or below sizes.

- Secondary and Third Magnetic Separations:These are belt mounted magnetic steel separators to further clean the rubber crumb from steel wires.

- Secondary Linear Vibratory Screener:Further cleans textile fluff from the smaller size rubber crumb.

- Cyclone Dust Collection System:Collects dust and fluff from granulating and shredding processes, preventing them from flying around into the open air.

- Conveyors:Belt or Screw Conveyers are used to feed or discharge the throughput of rubber shreds or granules. Screw Conveyers carry crumb in sealed piping passages hence no unwanted emission or spilling.

- Fine Powder Grinders:these are a group of grinders for rubber crumb to achieve powder size of 30 or even 120 mesh.

- Air Sifters:Or airflow classifiers that separate and clean crumb from dust and textile fluff.

- Vibratory Tumbler Screening Machine:Classifies crumb into different sizes or grades.

- Flue Purifier:Removes smoke or dust from the discharged airflow.

SC Recycling Plant Code No.	Hourly Capacity	Power Consumption: KW			Power Consumption: HP
	MT/HR	Chips ≈50mm	Granules≈5mm	Crumb ≤40 Mesh	Chips ≈50mm	Granules ≈5mm	Crumb ≤40 Mesh
FCC-05000	0.8	60	175	350	83	238	470

Process Illustration Photos:

1) Plant Overview

2) Tyre Preparation:

Tyre Bead Wire Extracted by our Combo Debeader

3) Tire Crushing with Double Shafted Shredder

4) Granulating with Single Shaft Shredder

5) FE Fraction Separation/Steel Wire Separation with Electromagnetic Separator

6) First Stage Textile Separation with Linear Vibratory Screen

7) Puverizing with Fine Shredder

8) Second Stage Separations of FE and Nylon Textile

with Belt Mounted Magnet and another Linear Vibratory Screen

9) Third Stage Separations of Textile and FE Factions

with Aire Sifters (and Magnet - not Shown)

10)Rubber Crumb Micronizing with Grinding Mills

11) Three Dimensional Vibratory Tumbling Screening

To classify reclaimed rubber powder into different grades

12)Flue Purifying

Dust (Solid Particles) Filtering

13) Flue Purifying

De-ordourization

14) Cyclone Dust Collection System from Shredding Section (Not Shown)

15) PLC Automatic Operation (Not Shown)

About Yuntong

YUNTONGhas since 2000 been designing and manufacturing solutions for the tyre recycling business and is constantly in research, development and innovation. As an industry leader, YUNTONG has even jointly established each of all the three China's National Standards for Ambient Temperature Scrap Tyre Recycling Industry. YUNTONG does nothing else but only focuses on Scrap Tyre Recycling Technology.

Coupled with the extensive experience of management and engineering teams, YUNTONG provides cost effective turnkey tyre recycling plant, custom designed to deliver optimum production for a variety of applications. Each plant by YUNTONG is tailored to the needs of the business location, market, and customer.

YUNTONG has a fully operational sample plant in its ISO 9000 approved manufacturing base in Dongguan Guangdong, 1.5 hours away from Hongkong. A multi-culture and bi-lingual management team serves its customers worldwide.

YUNTONG has manufactured and installed tyre recycling systems in countries all over the world. With its CE certified machines, YUNTONG is the only recycling equipment manufacture that offers a true turn-key recycling solution with complete process from the initial design of the system to the final installation, commissioning of the plant and customer staff training.

YUNTONG's mission is to provide its customers with a competitive advantage. This is accomplished by using proven components and highly sophisticated testing procedures to ensure all heat treated cutters and tools to endure times longer service life than most competitors'. Customers are provided with a unique value with significant cost savings.