Home  >  Industrial Supplies  >  Energy Saving Equipment Parts

1 CE and ISO 9001, 2 Pollution-free and installation for free, 3 Complete aftersales service, 4 Boilerplate: Q245R/Q345R - details see: https://www.machineto.com/the-high-quality-pyrolysis-machine-10214300

We mainly have five models pyrolysis machine

LN-2200-6000, 5 tons per batch capacity, 7-8 tons per day;

LN-2200-6600, 6 tons per batch, 8 tons per day;

LN-2600-6000, 8 tons per batch, 8 tons per day;

LN-2800-6000, 10 tons per batch, 10 tons per day.

LN-2800-6600 12 tons per batch ,12 tons per day

Time for One Batch:

Model	Feeding time	Processing time	Cool time	Discharge time	Total time	capacity
LN2200*6000	2hours	7-8hours	2hours	1hours	13hours	5 MT
LN2200*6600	2hours	8-9hours	2hours	1hours	14hours	6MT
LN2600*6000	3 hours	10-12 hours	3 hours	2 hours	20 hours	8 MT
LN2800*6000	3 hours	12-14 hours	3 hours	2 hours	21 hours	10MT
LN2800*6600	3 hours	14-15 hours	3 hours	2 hours	23 hours	12 MT

Machine working process

This pyrolysis machine, the process procedure is this: first load wasttiresinside the reactor, then close the reactor loading door, make it sealed fully. Then start the fire, heating at the heating chamber with coal or firewood, or natural gas, oil. When the temperature rises up to 220 degrees, there will be oil gas coming out through the oil gas opening from the reactor. The oil gas comes into the oil separator. The heavy oil (thick oil with some residue) will come down and flows into the heavy oil tank. While the other light oil gas will comes automatically into the water cooling system, and be cooled down into liquid. Then the oil flows into the oil tank. So we got heavy oil and light oil.

During 220-280degrees, there will be large quantity of oil coming out.At the same time, there will be little oil gas, the chemical name is generally C1-C4, or C2C4, they can't be cooled in normal way. So this gas will be recycled back to the heating chamber as fuel to heat the reactor. We named this gas as waste gas.

So at the first beginning of heating, you use coal or firewood to heat the reactor, then during 220-280degrees, using waste gas to heat the reactor.

In average, per ton raw material, the fuel cost is 60kg for heating. We take the coal or firewood as example, LN-2200-6000, 5 tons tires loading, then it costs 300kg coal or firewood.

And electricity is less. Because this pyrolysis machine, the main power is the heating fuel costs. There is one speed reducer to let the reactor rotating so that it can be heated evenly. If not the bottom part which is heated long time will break soon. This speed reducer is 3kw. While there is another big electric part, the draft fan for the smoke processing. It pulls the smoke from the heating chamber (when burning coal or firewood, the black smoke) to the de-dusting system to make smoke clean. This draft fan is 4.5kw. Other is one oil pump and a water pump, it is 1.5kw, not use always.

So the total electricity costs, is 10--16kw. LN-2200-6000, one batch, the working process is 7-8hours.

One set machine needs at most 4 workers. And the water is used cyclically, use little.

So you can see, the main investment is on the machine and your raw material, tires or plastics.

The last output:

Oil: 45%-50% if pure steel tyres

35% if bike tyres

15%-65% if plastic ( PE.PP is good, PVC. Is not good)

Steel: 10%

Carbon black: 35%

Heavy oil: 10%

Pyrolysis tyre machine configuration

1. Pyrolysis reactor

2. The cover

3. Sub-air package (good oil and heavy oil separator)

4. Oil gas cooling system, vertical tubes cooling has 2 or 4condensers

Or a big pool with 22 coiled pipes, four damper tanks, cooling tower30MT/H

5. Light oil tank

6. Heavy oil tank

7. Water sealing tank (safety system)

8. Gas combustion system (including the air blower, gas guns), etc

9. Dedusting system: sulfur removal system with spraying head desulphurization

10. Draft fan

11. The speed reducer

12.The electric control cabinet

13. The heating chamber and burners

14. The Magnetic rings

15. Waste gas collecting system

16. Chimney

17. Water pump

18. Oil pump

19 carbon black discharge machine

20 carbon black cover

The usage of final production:

1. Fuel oil from waste tire are used in below industries

A. power plant factory

B .glass factory

C. cement factory

D. ceramic factory

2. Carbon black from waste tire are used in below industries

A. electric cable jacketing

B. conveyor belt

C. hose and doormat

D. black nylon bag

3. Steel wire from waste tyre can be re-sale to steel factory

Main Technological Characteristics.
1. This device has continuous and canned feeding and tapping system, and the maximum feeding capacity reaches to 20 tons per 24 hours. The production efficiency is three times to the traditional rotary Intermittent Operation Equipment.
2. The heating method of the new equipment is indirect heating method, and the advantages of this method are as follows:
When some problems occur in the system, closing the induced draught fan can cut the heating source in sudden to ensure the system’s safety.
The heat exchange distance is more than that of the old equipment by 5-7 times, thus having a higher thermal efficiency.
Extend greatly the service life of main equipment, and the service life of the new equipment is longer than that of the old one by 2-3 times.

Payment terms:

1) If FOB , First pay 30% as the deposit(2)Second pay 70% when delivery

2) Delivery time: 25 days

Warranty time: one year. Long-life maintenance