testing casting

Integrated X ray real time imaging detect system

(XYG-150-DW-D)

Technical Features and Specifications

1. Basic Description of the system

Composed by Imaging technology, computer imaging processing technology, electronic technology and mechanism automation technology. This system’s degree of automation is high, test speed is fast which largely enhances flaw detecting speed, reduces detecting cost and easy for the save of test data. Over so many years, this system has been successfully been used in different nondestructive test industries such as aeronautics and space flight, war industry and weaponry, petrochemical industry, vehicle and shipping, boiler and welded pipe, refractory material, various castings, ceramic industry and etc.

2. Application Range and Main parameters of this system

Main Application: This system mainly for detecting the inner flaw as loosen, internal shrinkage, air hole in non-metal materials such as quartz, ceramic, glass steel, rubber and metal materials such as Mg, Al, Zn and etc.

l X ray flaw detector’s power: 150kV, 2mA;

l X ray flaw detector’s frequency: 40KHZ;

l Maximum detecting thickness: 50mm (Al);

l Cooling Method: wind cooling;

l 6’’ real time imaging system (XSC6B);

l Having excellent anti-interference against outside stray magnetic fields;

l System’s dynamic sensibility: better than 2.8%, system’s static sensibility:1.6~2.0%; System’s resolution: 16~24Lp/cm

3. Basic Configuration of this system

Ø X-ray tube

Ø Industrial television system

Ø Computer image processing system

Ø Test stage and controlling system

Ø X-ray protection system(X-ray shield or named Lead cabinet)

4. Detail list of this system

1) X ray flaw detector

² X ray tube 150KV/0.3-0.6

² High voltage and high frequency Generator combined

² Control System T7001

² Low voltage connecting cable

² Special spare parts

2) Main configuration of industry television system

² 6’’ imaging intensifier E5759HD

² High resolution CCD camera

² Electronic camera SL08551IMS

² Optics series connection system

² On-site monitor system 14’’

² Video cable

² Collimator

3) Main configuration of computer image processing system

² Computer

² Image collecting card

² Printer LLBP-2900

² disc-carving machine DVD-recorder

² System software

4) Test stage and control system

² Test Stage

² Pianola style multi function integrated operating stage

5. Main technical parameter of the equipments

1) Main technical parameter of x ray flaw detector

² Tube Voltage: 30~150KV continuous adjustable, step length 1KV;

² Tube Current: 0~1mA ,0~2mA (double focus points)

² Maximum penetrating thickness: 60mm (Al);

² Sensibility of radiography: 1.5~2.5%

2) Main technical parameter of industry television system

² 6’’ image intensifier

Effective Angular Field:140mm; Resolution: 48Lp/cm; Contrast: 23:1

High Resolution CCD Camera and white-black Monitor

² 1/2 inches CCD camera, pixel: 1024×768

² 14 inches high resolution white-black monitor, resolution ≥ 1000 linear

² Remote control-by-wire three- changeable camera optical system

² On-Site Monitor System

Main technical parameter of camera:

scan: 625/50 pixel: 510×492

Definition: 429TVL, 1/3 inches CCD

Main technical parameter of monitor: scan: 625/50 14 inches

3) Main technical parameter of computer image processing system

² System configuration:

l Compute host: Industry controller, high resolution graphic card, 160G

l Hard Disk, 1G EMS memory

l CPU: Intel Pentium 4 processor 2.8GHz

l Display: 19’’ LCD

l Image Collecting Card: imported (Canada)

l CD writer: Log Level writer

l Printer: Laser printer

² Main function of software

l Static/dynamic electronic radiography, spot film, positive/disparities film, Dimension measurement, video memory, video playback, and picture

l Memory, picture search, picture enlarge, picture decrease, pseudo color,

l Grayscale change, picture print, user management, parameter setting etc.

l Software environment: Windows Win7

l The image processing system has the following function:

l Save and playback pictures

l Pseudo-color output function;

l Image printing function;

l Images enlarge and decrease function;

4) Test stage and control system

a) Adopting electric control and five-axis movement, this stage can move to and fro, left and right, up and down, longitudinal revolve and periphery movement,which promise the work pieces's all-dircetion tested .

The followings axis’ detail specifications should be decided by the

Work piece’ dimension drawing, the following data is only for reference:

i. X axis adjustable range (left and right): 0~150mm;

ii. Y axis adjustable range (up and down): 0~300mm;

iii. Z axis adjustable range (to and fro): 0~250mm;

iv. Revolve 360 angle around Z axis, tray is 250mm

v. Load: ≤30KG (guarantee the test requirement of the maximum weight of workpiece)b) Pianola style multi-function integrated operating stage

ü Main function includes x ray controller, industry television monitor, mechanical operation and etc.

ü Main power switch, voltage and current regular resistance, rising switch,

ü Focus selection switch, exposure time selection, exposure time display,

ü Water temperature display, various protection guide and various selection guide.

ü Auxiliary control part: raster adjust, video camera zoom adjustment,Video camera diaphragm adjustment, visual field adjustment the control system panel design has firm structure and elegant appearance, being convenient for maintenance, meeting different visual Requirements.

5) Ray Protection System (lead cabinet)

l Dimension: meet the maximum dimension by 1000mmX1500mm