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Still Kettle/Autoclave of Aerated Concrete Bricks Making Machinery, 1.Germany Technology, 2.Simens Electronic, 3.Smart control - details see: https://www.machineto.com/still-kettle-for-autoclaved-aerated-concrete-production-line-10075733

Still Kettle

for Autoclaved Aerated Concrete Production Line

1. Usage

Still KettleorAutoclaveare key equipments which has a widely application inbuilding material factoryto autoclaved cure different kinds of building materials.

It is also used in areas ofchemical, textile, wood, metallurgy, military industries. Convenient operation, security and reliable are its advantages.

Autoclave belongs topressure vesselwhich has explosion risk. According to the supervision regulation on safety technology for pressure vessel on divide standard of pressure vessel, the product is part of first and second class pressure vessel. Before putting into operation, the end-user must register in the local boiler and pressure vessel safety supervision organization and acquire the operation permit, at the same time it must accept supervision and inspection.

2. Advantages of Autoclave of Xinda

Automation:

a) Autoclave of hydraulic automatic opening-door device

b)Worktable of cutting kettle tooth

c) The pressure drainage device of autoclave

d) Electrical safety interlock device of autoclave

Material:

a) Q345R steel plate high pressure resistant

b) 16MnⅡlevel of making flange forging

Process:

a) After welding kettle door, it must proceed annealing heat treatment.

b) Polish toothed cutter of flange of autoclave body, and carry out magnetic particle testing.

c) Use double scale container board, and ensure the longitudinal joint of each section.

d) Carry out the physical and chemical test (stretch, impact), ensure its strength.

e) Welds are 100% X- ray detection, then carry out hydraulic test of 2.1MPa after passing.

The whole process is complete inspected by CSEI factory inspection, and leave factory after stamp and signature .

Security Measures:(Triple Security)

a) Hand speed reducer installs mechanical interlocking, and we don’t move when there’s pressure in kettle.

b) Equip with manual limited safety interlocking device, stuck kettle manually, and when it opens , then we can open the door.

c) Equip with electric limited safety interlocking device,use cooperatively with manual limit, and connect with electric cabinet, rotating electrical ark with pressure and sound-light alarm.

3. Technical Parameters

Model	Inner Diameter (m)	Efficient Length (m)	Highest Working Pressure (MPa)	Highest Working Temperature (°C)	Designed Pressure (MPa)	Design Temperature (°C)	Working Medium	Total Length (mm)	Width (mm)	Hight (mm)
FGZCS1.0-1.65×21	1.65	21	1.0	183	1.1	187	Saturated Steam	21650	2619	2595
FGZCS1.3-1.65×21	1.65	21	1.3	195	1.4	198		21650	2619	2595
FGZCS1.0-2×21	2.0	21	1.0	183	1.1	187		22300	2965	3225
FGZCS1.0-2×29	2.0	29	1.0	183	1.1	187		30300	2965	3225
FGZCS1.3-2×21	2.0	21	1.3	195	1.4	198		22300	2980	3240
FGZCS1.5-2×21	2.0	21	1.5	201	1.6	204		22308	3049	3336
FGZCS1.0-2.5×24	2.5	24	1.0	183	1.1	187		25560	3214	3967
FGZCS1.3-2.5×24	2.5	24	1.3	195	1.4	198		25560	3254	4017
FGZCS1.5-2.5×29	2.5	29	1.5	201	1.6	204		30560	3304	4067
FGZCS1.5-2.85×26	2.85	26	1.5	201	1.6	204		27754	3580	4493
FGZCS1.5-2.5×39	2.85	39	1.5	201	1.6	204		40754	3580	4493
FGZCS1.5-3.0×26	3.0	26	1.5	201	1.6	204		26925	3650	4842
FGZCS1.5-3.2×30	3.2	30	1.5	201	1.6	204		32220	3880	6120

4. Running Still Kettle / Autoclave