Sludge dewatering machine belt filter press
Condition:New | Automatic Grade:Automatic | Production Capacity:80% | Place of Origin:Henan China (Mainland) |
Brand Name:Jincheng | Model Number:Type 1800 | Voltage:380V | Power(W):0.4 |
Weight:6800kg | Dimension(L*W*H):5250X3050X2630 | Certification:CE&ISO | Warranty:1 year |
After-sales Service Provided:Engineers available to service machinery overseas | Certificate:ISO9001:2008 | Filtering belt width(mm):1800 | Motor power(kw):0.4 |
Filtering belt tension(KN/min):0-8 | Speed of Filtering belt(m/min):2-10 | Tensioner adjustment pressure(Mpa):0.5 | Cleaning pressure of filtering belt(Mpa):0.3-0.6 |
Overall dimension(mm):5250X3050X2630 | Weight(Kg):6800 | Continuous squeezing:24 hours' work without stop to increase efficiency |
Sludge dewatering machine belt filter press
Why you choose belt press from us! Let Me explain------
Sludge dewatering machine belt filter pressis the most technologically advanced belt press in the world today. It is capable of processing unstable, slow draining materials at flow rates 50% higher than comparable models while achieving consistently higher cake solids. The 3-meter, 15-roll BPR boasts an outstanding 725 square feet of filtration area that, combined with other key engineering innovations, does the work of two conventional 2-meter belt presses.
This allows the press to be customized to fit every dewatering application. It is a proven performer in the harshest, most demanding industrial and municipal environments. Our belt press is an outstanding value that provides the highest possible return on your dewatering investment.
Applying the leading dewatering technology in the transition dewatering section, the belt type filter press avoided the problem of sludge leaking from both sides of the belt when there is large volume of sludge. As the self-cleaning stainless steel nozzle is used for the washing system of the belt strainer, water from the secondary sedimentation tank could be used for washing. Dirt in the nozzle will be clean by itself, operation cost will be lowed.
The Belt press filter has a well anti-corrosion perfomance. All its fasteners are made of stainless steel. It is equipped with the autolmatic unit for anti-deflection of belt strainer as well as the pressure regulation unit.Both sides of the belt strainer are designed for anti-deflection.The sludge feeding volume, belt tension, belt speed and dosage of the filter press can be adjusted according to the customers specifications so that its productivity and dewatering rate could meet the optimum state.
Sludge dewatering machine belt filter press Characteristics:
1.Optimum pressure increase up to 1.2bar by up to 11 S-rolls
2.Variable speed drive for the upper and lower belts
3.High-quality roll covers made of rubber or polyamide and roll bearings with double V-ring sealing
4.Belt cleaning with stainless steel spray pipes. optionally with internal cleaning brushes to keep the shower nozzles clear
5.separate discharge of filtrate and belt wash water for wash water recycling
6.Liftable ploughs
7.Robust gravity and wedge zone supported by rolls
8.Large perforated rolls for pre-press zone
9.S-rolls with decreasing diameter for increasing dewatering pressure
10.Pneumatic wire tensioning device with mechanical synchronization for optimum wire racking
11.Rolls and roll journals rubber covered
12.Fully automatic wire tracking device
13.Separatedly controlled double hydralic drive to accommodate thicker press cake
Sludge dewatering machine belt filter press Structure chart:
Sludge dewatering machine belt filter press Working principle:
Slurry will be concentrated by tossing flocculant, after mixing reaction, slurry will flow to the next step : feeding distribution plate, it will distribute slurry to the slide concentration belt uniformly , under the sludge rake double direction guiding and gravity reaction, slurry will move along the filter belt, get off running water quickly. After gravity dewatering , sludge reverse system will transfer sludge to the gravity stage for further dewatering. After feeding at S shape squeezing stage,sludge will moved and carried between the two layer of filter belt,after several rollers’ squeezing, filter cakes will be formed and dewatered further.Discharge filter cakes by a filter cake scraping system, filter cloth filtering ability will regain by automatic filter belt washing system.
Sludge dewatering machine belt filter press Advantage:
Henan Jincheng is the top belt filter press manufacturer in our country!
(1) Robust design, suitable operation and beautiful outlook
(2) A higher amount of sludge treatment
(3)Lower operation cost
(4) Full-automatic belt deviation correction performance is very stong
(5) Better anti-corrosion property
(6) Wide adaptability
(7) More secure and reliable
(8)Water can be recycled, energy saving, need little labour.
Sludge dewatering machine belt filter press Technical parameter:
Model | Filters width mm | Motor Power kw | Filters tension KN/m | Filterthe running speed of the tension m/min | Tensioner Adjustment Pressure Mpa | Tensioner adjustment pressure filters cleaning the pressure Mpa | Outline dimension L*W*H mm | Quality kg |
DY1000 | 1000 | 1.1 | 0~8 | 1~9 | 0.2 | 0.3~0.5 | 5250*1950*2630 | 5500 |
DY1500 | 1500 | 1.5 | 0.3 | 5250*245*2630 | 6500 | |||
DY2000 | 2000 | 2.2 | 0.4 | 5250*2950*2630 | 7500 | |||
DY2500 | 2500 | 2.2 | 0.5 | 5250*3450*2630 | 8500 | |||
DY3000 | 3000 | 3 | 0.6 | 5250*3950*2630 | 9500 |
Sludge dewatering machine belt filter press Project case:
Our Belt filter press for sludge dewatering is used for the municipal engineering in Zhengzhou City, in Year 2012 .We designed and manufactured total equipments including the construction work.
The Belt Filter Press takes sludge from the secondary digester and presses the water out of it. The sludge goes from a 4% solid to a 20% solid. That is done to reduce the volume of the sludge. That in turn reduces the cost of disposal.
Sludge Transfer Pumps
There are three progressive cavity pumps that can either mix the holding tank sludge or deliver the sludge to the Belt Filter Press. The pumps have VFDs to control the flow rateto the press. A polymer is added to the sludge to promote the separation of liquid from the sludge. This is injected into sludge before reaching the press. One press is run five days a week for six hours a day. On average the influent to the press is 3.5% solid and the press produces a 20-25% solid sludge cake.
Sludge Cake Coming Off of Press
Polymer is added to the press influent just before the press to help separate water from the sludge. The press has an average sludge feed rate of 125 gpm and a polymer feed rate of 2.25 gph. The sludge cake is pumped, using a progressive cavity pump, to a sludge storage building for later disposal by a contractor. The sludge storage building has space for about six weeks worth of sludge cake.
You are welcome to check the project with us.
Other project cases
City Living Sludge Treatment
Iron Mining Tailings Treatment
Paper-making Sludge Treatment
Vegetable
Certificte of us:
We have been regarding “technology innovation, quality first, credit first” as the aim and regarding “mutual benefit and common development” as business principle for long time.
We have been serving our domestic and foreign customers heart and soul.
Sludge dewatering machine belt filter press
Packaging Detail:Sludge dewatering machine belt filter press in wooden case, nude or in standard container |
Delivery Detail:15-20 working days to send Sludge dewatering machine belt filter |