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SiC Foam Filter, 1.High porosity, 2.Used in metal casting, 3.High mechanical strength - details see: https://www.machineto.com/sic-ceramic-foam-filter-for-ductile-iron-casting-innovacera-10229803

SiC/Ceramic Foam Filter/for Ductile Iron Casting/INNOVACERA

Keywords:

Ceramic Foam Filters for Foundry

Foundry Ceramic Filters

Ceramic Foam Filters for Metal Casting

Steel Casting Ceramic Foam Filters

Alumina Ceramic Foam Filters

SiC Ceramic Foam Filters

Silicon Carbide Foam Filter

Zirconia Ceramic Foam Filters

Ceramic Foam Filter Plate

Aluminium Ceramic Foam Filter

Metal Foam Filter

1. Introduction

Ceramic foam filtershave the advantages of high prorosity, low loss of thermal shock, high mechanical strength at normal and high temperature, large specific surface, good chemical stability and excellent filtering functions of screen, filtering residum collection and absorption especially for tiny impurity of 1~10um.

The three-dimension structure can improve the cast quality in large scale by changing the molten metal from turbulence flow to lamellar flow, removing the gas and smoothing the casting.

It is not only applied for molten metal filtering in high temperature, but gas treatment in high temperature,carrier of catalyzer, solid heat exchange and advanced filling for chemical industry.

With more than ten years of scientific research and development, INNOVACERA has developed a series of ceramic foam filters which are made of different materials such as Aumina, Silicon Carbide and Zirconia.

3. Material Specifications

Material	ZrO2	SiC	Al2O3
Colour	Yellow	Grey Black	white
Pore density (ppi)	10~60	10~60	10~60
Porosity (%)	80~90	80~90	80~90
Operating temperature(°C)	1700	1500	1100
Compression Strength(MPa)	1.2	0.9	0.8
Density(g/cm3)	0.90-1.50	0.35-0.50	0.30-0.45
Thermal Shock Resistance(1100-20°C)	>6 times	>6 times	>6 times
Application	steel	iron	Non-Ferrous Alloy and Aluminium

4. Pore Density (PPI = Pore Per Inch)

5. Pouring Rate and Filtration Capacity

1) Alumina Ceramic Foam Filters

Dimensions(mm)	Dimensions(inch)	Pouring Rate(kg/s)	Filtration Capacity(ton)
178x178x50	7x7x2	0.2-0.6	5
228x228x50	9x9x2	0.3-1.0	10
305x305x50	12x12x2	0.8-2.5	15
381x381x50	15x15x2	2.2-4.5	25
430x430x50	17x17x2	3.0-5.5	35
508x508x50	20x20x2	4.0-6.5	45
585x585x50	23x23x2	5.0-8.6	60

2) Zirconia Ceramic Foam Filters

Dimensions(mm)	Pouring Rate(kg/s)	Filtration Capacity(kg)
50x50x22	3-5	30
50x75x22	4-6	40
75x75x22	7-12	60
75x100x22	8-15	80
100x100x22	14-20	100
D50x22	2-6	18
D80x22	6-10	50
D90x22	8-16	70

3) Silicon Carbide Ceramic Foam Filters

Dimensions (mm)	Pouring Rate(kg/s)		Filtration Capacity(kg)
	Grey Iron	Ductile Iron	Grey Iron	Ductile Iron
40x40x22	4	3	65	32
50x50x22	6	4	100	52
75x50x22	9	6	150	75
75x75x22	14	9	220	100
100x50x22	12	8	200	100
100x75x22	18	12	300	150
100x100x22	25	16	400	200
150x150x22	50	36	900	450

6. Usage of Ceramic Foam Filters

7. Storage Condition

Store in a dry and well-ventilated place, keep out of rain and heavy weights.

8. Quality Control/Assurance Standard:

We are ISO certified: ISO9001:2008 ISO14001:2004 OHSAS18001:1999

The constant goal of Innovacera is a superior level of quality and sevice at competitive prices. Particular attention is given to the production of individual customer parts for both large and small runs. We implement a very sophisticated Quality Control process which we have our own customers certify. All parts that pass through our facility are visually and dimensionally inspected as well as calibrated. Our engineering staff is available for counsel and recommendations that will satisfy your ceramic requirements.

9. Packing:

10.Other Products for Foundry/Casting:

1) Mullite Ceramic Pouring Cups (plz check more details about this product in our site)

2) Boron Nitride (ZSBN: BN+ZrO2>99%) Ceramic Transfer Nozzle for Molten Liquid

Superior quality of products with reliance is our prime consideration.

We care and provide what you want!