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Scrap Plastic/Rubber/Tires refining plant, 1.Water cooling system, 2.Auto slagging system, 3.Waste gas cycling system, 4.Safety - details see: https://www.machineto.com/scrap-plastic-rubber-tires-refining-plant-with-auto-slagging-system-10207471

Scrap Plastic/Rubber/Tires refining plant

	Items	Contents
1	Equipment type	XD-06	XD-08	XD-10
2	Raw material	tires/Plastic/rubber	tires/Plastic/rubbrt	tires/Plastic/rubber
3	Structural form	Horizontal rotation	Horizontal rotation	Horizontal rotation
4	24-hour Capacity	6 tons	8 tons	10 tons
5	Oil yield	2.7~3 tons	3.6~4 tons	4.5~5 tons
6	Operating pressure	Normal	Normal	Normal
7	Material of reactor	Q345R	Q345R	Q345R
8	Thickness of reactor	14mm/16mm	14mm/16mm	14mm/16mm
9	Rotate speed of reactor	0.8turn/minute	0.8turn/minute	0.8turn/minute
10	Total power	20KW	20KW	20KW
11	Mode of cooling	Water cooling	Water cooling	Water cooling
12	Kind of transmission	Internal gear drive	Internal gear drive	Internal gear drive
13	Noise dB(A)	≤85	≤85	≤85
14	Size of Reactor(D×L)	2000×6000	2200×6600	2600×6600
15	Working form	Intermittent operation	Intermittent operation	Intermittent operation
16	Delivery time	20days	20days	20days
17	Weight	18~22T	20~25T	25~30T

Scrap Plastic/Rubber/Tires refining plant

>> Structure and principle

* whole parts

The whole pyrolysis system is composed by 16 parts,which are reactor,Insulation layer,Desulfurization,deduster,Draft fan,Chimney,Water film cyclone,Condenser,Water tank,Cooling tower(optional),Gas recycle system,Oil tank,Gas separate,Waste gas burner,Furnace,Blower,Carbon black slag system.

The keys of pyrolysis plant are reactor and cooling system.

*Reactor

Reactor directly decides the machine's safety and service life. It is made by welded steel plate. So the quality of welding will have a direct impact on safety and service life. Therefore, we use automatic welding machine, X-rays detection and heating treatment which will not only guarantee the quality of welding but also greatly improve working efficiency.

>> Features

* Safety

With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak. Professional heating treatment and x-ray detection chamber are especially for welding.

Vacuum system will prevent oil gas from going back to reactor and causing accident

Professional thermometer, pressure gauge and safety valve.

It is dangerous to burn exhaust gas (C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production.

* Environmental protection

Well water dedusting system can avoid black smoke.

The exhaust gas will be recycled for heating reactor, no gas pollution

Every junction of the reactor is in good sealing situation with professional sealing material.

* Long service life

Material: Q245R/345R special steel plate, thickness 14-16mm

Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.

The service life of the reactor will be 5-6 years

* Energy saving

Well sealing for heating system, no gas leak and saving fuel.

The exhaust gas will be recycled for reactor heating.

Scrap Plastic/Rubber/Tires refining plant

Main characteristic of the Pyrolysis technology

a. In its key installment decomposition processor design, has thoroughly overcome the disadvantages of the domestic present vertical flat base split processor, such as bottom partial being heated non-uniformity, easy to break, low output, short service-life is short and so on, the main engine uses horizontal-type 360ostructure-0.8 R/M

b. Fast practical feed-in and discharge system. The highest feed-in quantity of the XY-5 every 24 hour achieved 5 tons, Discharge time for 300kg carbon black only needs 90 minutes. The highest feed-in amount of the integral unit equipment every 24 hours achieves 15 tons.

c. Flue dust catcher system. It matches the bidirectional water impact type tornado dust removal room, and the rate of the flue dust catch is access than 95% .

d. Highly effectively gas heating system. In the process of refining oil, after the gas is heated up to 150 , it will produce a large amount of unliquefied gas-CH4& C4H8 , which cant be formed at normal temperature, normal pressure. If those gases have been fully burning by the specific designed gas muzzle, they can produce a great amount of energy and economize resources. Take the bunker coal as the example, when there is no fuel gas as combustion-supporting for the equipment, every 24 hours need 1.2 tons coals. After the fuel gas aid combustion, every 24 hour need 0.3 tons coal, which enhances production efficiency in the large scale and reduced the fuel cost

Environmental Protective of theScrap Plastic/Rubber/Tires refining plant

Dispose waste gas, liquid, and residua in the process:

1. Waste gas: Transferred through two safety device:water close &burning air nozzle. Fully burnt, not only eliminated pollutant but also minimized the quantity of fuels. For smoke dust discharge, we apply series machines of patent in our company Desulphurization and dust remover which could control the smoke dust discharge amount meet relative standards of GB-2001.

2. Waste liquid: Produced waste acidic water in the process of oil disposing (50kg process from 1 ton of oil easy to process for small quantity). counteract the liquid by alkalescent liquid solution. After three stage of filtration, the litmusless waste water was introduced to evaporator(use the heat of the flue of main processor as its heating resource)

3.Waste solid. The solid residua will be left after the catalyst splitting from scrap plastic, approximately composes the waste plastic weight about 5% to 10%. Its main component is the thick black carbon. It can be the raw material of the production industry of black carbon. Also could be mixed with the pulverized coal ash which produces for the raw material thermal power plant, also could be the raw material of manufacture pulverized coal ash brick (one kind of environmental protection building material)

Scrap Plastic/Rubber/Tires refining plant
>> The advantages of the Pyrolysis Process

• The ability to recover valuable product and/or energy from wastes

• The process is 'greener with high technology solutions

• The ability to reduce and eliminate deposal of scrap tires in landfills.

• Helps to meet the country’s recycling philosophy and targets.

• Reduces greenhouse gas production - helps meet Kyoto Protocol targ

Recovered valuable materials:

Raw material	Big tyres	Car tyres	Bicycles & motorcycle tyres
Oil yield	45%-50%	40%	30%-35%
Steel wire	15%-20%	10%-15%	5%-10%
Carbon black	30%	45%	45%
Waste gas	5%-10%	5%-10%	5%-10%
* The specific rate subjects to the raw materials used. Please contact us for details.