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Pure steam generator:Meet with FDA specification, standards of EP, USP, Pharmacopoeia of People's of China,cGMP standard.ISO9001 - details see: https://www.machineto.com/pure-steam-generator-10305987

Pure steam generator

Summarize

• This is the ultra-pure pyrogen-free steam generator. The raw water is adopted deion water. It is one kind of equipment, which is produced pure steam by heating steam. With the reasonable structure, easy operation, high efficiency and low consume, it is the perfect equipment for hospital, pharmaceutical, electronic, food and drinking industries, it is also the good equipment which satisfied the pharmaceutical industry cGMP standard.

Working principle of CZQ pure steam generator

• This is the ultra-pure pyrogen-free steam generator. The raw water is adopted deion water. It is one kind of equipment, which is produced pure steam by heating steam. With the reasonable structure, easy operation, high efficiency and low consume, it is the perfect equipment for hospital, pharmaceutical, electronic, food and drinking industries, it is also the good equipment which satisfied the pharmaceutical industry cGMP standard.
• Working principle of CZQ pure steam generator
  The equipment has 3 parts, evaporator, preheater and electric automatic control. The evaporator is adopted the special separating way: membrane evaporation + gravity sedimentation + wire despumation.
• The qualified raw water is input into the preheater after increased the pressure by multilevel pump, and then passed through the flow meter. After heating exchange, the temperature is lower 10-15 than the temperature of heating steam water in evaporator. Next the raw water is input into the raw water distributor of the evaporator, which is spouted to the inside of the heating tubes. So that the raw water in the tube is flowed as membrane. Then the raw water is became the second steam with drip, which is boiloff by boiler steam. The steam is entered into the third grade separating setting from bottom of the heating tube, after separation, it is produced the ultra-pure pyrogen-free steam. It can be online inspected the conductivity of the pure steam condensate water, so it can be inspected that whether the pure steam is qualified. In the evaporator, the boiler steam is absorbed by raw water, and then it is condensed into condensed water as heating for pre-heater. And the preheated raw water is drained from incondensable outlet of pre-heater.

Characteristics

• Double tubesheetbes: avoiding cross pollution by some materials. (It is customized to choose single tube or double tubes,
  according to customers requirements).
• Raw material: the parts (including pipes), which are contacted with pure steam, pure steam condensed water, are adopted SS316L, rest parts are adopted SS304.
• Reasonable sealing structure: the most parts of the equipment are adopted flange connection. The sealing gasket is adopted PTFE. The whole equipment is well sealed, so that it is avoided leakage.
• Special separating way: membrane evaporation + gravity sedimentation + wire despumation.
• Electro-chemical polish: with the high degree of finish, with high anticorrosion, with shield polish, which can not be polished by mechanical polish. It is very important for the output quality.
• Saving energy:it is adopted the thin wall heating tubes and advanced distributor, it is increased the heating exchange ratio.
• Longevity: it is adopted big space, low speed separation, it is avoided the steam friction corrosion. So that it is increased the longevity of the equipment.
• Double-faced automatic welding with argon shield: welding pipes and shell of the equipment, to guarantee the welding quality.
• Insulation: it is adopted special insulated material, the cover is adopted SS304 drawbench plate.
• Control system: providing more choices among manual control, PLC + instruments automatic control, PLC + touch screen full automatic control etc. PLC + instruments automatic control: it can be online displayed the parameters (e.g.:temperature, conductivity, flow and pressure etc.) to know the working status at any time.PLC + touch screen full automatic control: it can be online observed the changing status of these parameters by touch screen (e.g.: temperature,conductivity, flow and pressure etc.) to know the working status at any time. It also can be customized to add the
  paperless or paper recorder.

Technical parameters

Model/size	Boiler steam pressureMPa	Pure steam capacity L/h	Steam consumption L/h	Raw water consumptionL/h	Power consumptionkw
CZQ100	0.3	≥100	≤130	≤120	0.75
CZQ200	0.3	≥200	≤260	≤240	0.75
CZQ300	0.3	≥300	≤390	360≤	1.2
CZQ400	0.3	≥400	≤520	≤480	1.2
CZQ500	0.3	≥500	≤650	≤600	1.2
CZQ700	0.3	≥700	≤970	≤900	1.2
CZQ1000	0.3	≥1000	≤1300	≤1200	1.2
CZQ1500	0.3	≥1500	≤1950	≤1800	1.2
CZQ2000	0.3	≥2000	≤2600	≤2400	1.2

Commissioning, Qualification & Validation

Provide edition and execution of the commissioning, qualification and validation, which are meet with the FDA regulation, cGMP standard. The output quality is meet with the USP, EP, Pharmacopoeia of People's Republic of China.