Pipe Jacking System

Remote-controlled Slurry Balance Pipe-Jacking Tunneling Machine is a new advanced non-digging-equipment with high technology. - details see: https://www.machineto.com/pipe-jacking-system-10113999
Place of Origin:Hunan China (Mainland)Brand Name:RealtopModel Number:DG2200-QNPPipe Jacking System:Pipe
Pipe Jacking System
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1. Due to the adoption of the planetary gear reducer in a single electrical motor-operated form (the planetary gear reducer keeps up with the international trend with a large train ratio and high reliability), the Cutter head works with high efficiency, low calorific value, and good reliability. Furthermore it is small in size, so it is easy for operation, installation, maintenance and management of the machine.2. The main devices inside the machinery, such as mechanical transmission system, hydraulic system, sludge-discharge system and electric controller, etc. which absolutely satisfy the needs of cement pipes with diameter 2200mm.

3. The structure and dimension of the mechanical transmission system is adapted to the space of the 2200 Pipe-Jacking machinery; the strength and service life of the whole system also can satisfy the construction requirements of 2200 Pipe-Jacking machinery. Especially, it can serve the particular demands of Pipe-Jacking Tunneling Machine in start-up with heavy loads.

4. The machinery system is controlled from the ground by remote-controlled operator. The electric-controlled system includes the data acquisition system,soft-start and PLC. It takes touch-screen operation with display function. The design of highly integrated operation structure can improve the processing property of the machinery. At the same time, it is able to lower the workers’ labor intensity.5,Its second-breakup function allows the Pipe-Jacking machinery work in special geological conditions (e.g. soil mingled with small pebbles or gravels.)6,The cutter teeth are mainly flat. The cutter tip adopts the high-strength and high abrasion-resistance hard alloy with good impact toughness.7,The main pumping station allows four double-stage cylinders with the same push force (the push force is 200t, and the stroke distance is 3m) jack at one time. The main pump adopts the AC frequency conversion to control the speed, which assures the high reliability of the machinery. It’s better to use the double-stage cylinders with the same push force so as to finish the pipe jacking work without a break, which could speed the progress construction, and also reduce the growth of jacking resistance force. According to the requirements of the customers, we could adopt other speed-controlling modes.8,PLC is the product of OMRON from Japan. The planetary reducer adopts the independently developed planetary gear reducer with high reliability, good efficiency, large train ratio and a small volume,9,The whole system allows the construction of working well with inner dimension 5m×7.5m.

Technical Parameter:

Model:DG2200—QNPParameter
Main machine dimensionInner diameter (mm)2200
Outer diameter (mm)2610
Total length (mm)4000
Cutting PartElectromotor Power (kW)30×4
Cutterhead Torque (kN·m)553
Cutterhead Rotating Speed (r/min)2
oil cylinder of rectifyingQty8
Thrust Force (kN)800
Stroke (mm)100
Rectifying Angle (°)±2
Hydraulic SystemElectromotor Power (kW)5.5
Work Pressure (MPa)25
Slurry systemWater Supply Pump Power (kW)45
Mud Pump Power (kW)55
Diameter of Side Mud pipes (mm)150
Main Jacking systemJacking Speed (mm/min)0--80
Work Pressure (MPa)31.5
Rated Jacking Force (kNm)2000×8
Timing WayAdopt Frequency Control
Total Power (KW)22+15
Pipe Jacking System
Packaging Detail:Nude Packing
Delivery Detail:40 days after receiving the deposit

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