Oxygen plants 100 m3/hour Production | Air separation plant

TURBO SERIES Air separation plants:, Capacity: 100 m3/hour Oxygen & 100 m3/hour Nitrogen, O2 Purity: 99.7%, N2 Purity: 99.99% - details see: https://www.machineto.com/oxygen-plants-100-m3-hour-production-air-separation-plant-10221167
Condition:NewPlace of Origin:13586,Delhi, India IndiaBrand Name:BDM Cryofusion & Mandressi ItaliaModel Number:LP GOX-100
Usage:OxygenProduction Rate:100 nm3/hour oxygenVoltage:380v / 400 V / 440 VPower(W):78 Kw
Weight:30 Tons   
Oxygen plants 100 m3/hour Production | Air separation plant
contact supplier for Oxygen plants 100 m3/hour Production | Air separation plant


BDM Cryofusion & Mandressi Italia, manufacture and supply the latest Oxygen Plants that are designed and developed in technical collaboration with the use of Italian technology from 'Felice Mandressi' of Italy. Our oxygen plants meet all the international standards and specification of European and American pharmacopeia for oxygen gas. A few of the common features of our products include compact design, sturdy construction, high efficiency and lower power consumption. A well equipped production unit and raw materials from CE certified vendors help us create unparalleled plants.

BDM TURBO SERIES MODEL: LP GOX 100

TECHNICAL SPECIFICATIONS

Oxygen Production:

  • Oxygen Output (m3/hr): 100 m3/hr
  • Oxygen Purity: 99.7%
  • Oxygen pressure in cylinders: 150 bar (kg/cm2)

Nitrogen Production:

  • Nitrogen Pressure out of Column (bar): 5 bar (up to 150 bar optional)
  • Nitrogen Output (m3/hr): 100 m3/hr
  • Nitrogen Purity (ppm optional): 99.99% (3ppm opt.)
  • Nitrogen filling in cylinders (optional): 150 bar (kg/cm2)

Type: Low Pressure

  • Operational Pressure: 7 bar (kg/cm2)
  • Operational period: 24 hours continuous
  • Compressor: Oil Free Rotary/Screw
  • Expander: TURBINE TYPE
  • Downtime for repair: Very low due to screw compressor and low working pressure there are no leakages.
  • Air separation unit: High yield >99%
  • Exchanger efficiency (plate fin type): Very High
  • Oxygen & nitrogen production: Simultaneous (no loss of oxygen)
PLANTMODELCAPACITY(cu.m/ Hr.)PURITY(%)CYLINDERFILLING /DAYOPERATIONAL PRESSURE(bar)FILLING PRESSURE(bar)
LP-GOX 100100m3Oxygen: 99.7%
Nitrogen: 99.9% to 99.99%		4006-7155
6m3/40 Liter wate capacity

Salient Features

Low working pressure of 7 bar using Screw Compressors only

  • Latest fully automatic rotary Screw Compressor of atlas copco with the Operating pressures is only7bar. Thus, power consumption is 30% to 40% lower than conventional oxygen plants -Chicago Pneumatic Company USA
  • Highly EfficientTurboExpander(gas Bearing)Requires no settings & Operation is virtually maintenance free. 5-6 years continuous operation possible with life of over 20 years.
  • Skid mounted molecular sieve dryers complete with equipment and pipe lines forQuick And easy installation of the Plant. This ensures standard upkeep and the Product Purity remains constant for High Purity gas production.
  • Only1 Operatorrequired for supervision of the entire Plant due to fully automatic air compressor and precooling system. Full automation of the Molecular sieve dryers is also available as an option for automatic switch-over system.
  • “Special grade”Molecular Sieves of High Quality for Total Carbon Dioxide, Moisture and Hydrocarbon Removal.
  • Efficient Heat Exchangeby plate-fin type ASME approved heat exchangers and very highly efficient Air separation Column with99.9 % Yieldto attain Minimum Power Consumption and hence minimizing Cost of Operation. (Yield of low pressure system is40% higher thanHigh pressure System using expansion engine)
  • Nitrogen Purity is above 99.9%due to very high efficiency in separation of Oxygen and Nitrogen. The nitrogen output purity is 99.9% up to 5 ppmwith no-loss of Oxygen to produce Nitrogen simultaneously.
  • Air Separation Unit employs afront-end Two Bed Pressure swing adsorption systemwhich is used to remove impurities from the air feed to ppm levels for better life of the plant.
  • Non Corrosive & Non-reactive ColumnproducesMedical Grade Oxygen according to American/European Pharmacopoeia. The oxygen is also suitable for industrial uses including steel cutting.
  • ExtremelySafe to use due to low working pressureof 7 BAR andsimple to operate.
  • Digital online purity & flow rate analyzerincorporated into the plant for monitoring the purity and flow rate of Oxygen in Real Time.

SCOPE OF SUPPLY

The Oxygen plantBDM LP-GOX 100consists of the following equipment:-

1. ROTARY AIR COMPRESSOR - Chicago Pneumatic USA

With air filter (Part of Air Compressor)

Filter system with steel structure and supports elements. Dust removal system with valve, collecting machine, spray equipment, automatic clean and control system. Send the pressure difference signals to PLC by pressure differential transmitter and electric control system.

2. AIR PRECOOLING UNIT

Air Pre-Cooling Unit includes the following:

  • One condenser
  • Automatic water drain valves
  • Special motor
    • One evaporator / water cooler
    • One set of Piping and valves
    • Instrumentation
    • Water Separator

3. PURIFYING UNIT (Molecular Sieve Adsorber system)

Air Purification Unit includes the following:

  • Molecular Sieve Tower - 2 Units
  • Filters
  • active Alumina - 1 Charge
  • Molecular Sieves - 1 Charge
  • Complete piping and supports
  • Oil Adsorber system
  • All valves

4. AIR SEPARATION COLUMN (COLD BOX)

Cryogenic type Air separation cold box complete with support and connected pipes and internal Connections. Supplied as packed units and consists of:

Outer Steel Casing:

Manufactured with frame for mounting exchangers and air separation Column, control etc.

Main Heat Exchanger:

In air circuit in pass with high heat transfer co-efficient.

Column:

With special trays for high yield. Upper and lower

Condenser:

Special type.

Sub-Cooler:

For Nitrogen and Oxygen made of special alloy.

Instrumentation:

Complete instrumentation for control of levels/pressure and analysis valves. The digital electronic temperature indicator with scanner, accurate PT-100 sensor. The expansion valves are manual control with long stem type with pointer and index. For liquid level measurement accurate DP Gauge Manometer, separate panel Mounted is provided. Pressure gauges

Cold Pipe Lines:

All alloy in interconnecting equipment’s inside cold box.

Insulation Materials:

The Perlite is of sufficient quantity to insulate the cold box completely.

5. TURBO EXPANDER – 2 SETS (ONE STANDBY)

THE TURBO EXPANDER IS A ROTARY MACHINE RUNNING ON GAS BEARINGS.

This is used to provide cooling for the liquefication of air at minus 180 to (-) 190 degrees centigrade.

Including:

Expansion turbine body

Ventricular joint

Inlet filter

Silencer

Bearing & sealed gas system

Instrument gas filter

ET bearing and sealed gas system

6. CYLINDER FILLING UNIT:

Filling unit at filling pressure of 165 bars (200 bar optional) with required capacity as per BDM LP-GOX-100 and also includes latest flexible stainless steel Filling Manifold connections in accordance with BDM LP-GOX-100 Model of Oxygen Plant with pressure gauges, safety valve, and control valves e.t.c.

Oxygen plants 100 m3/hour Production | Air separation plant
Packaging Detail:Sea Worthy Wooden Packing.
Delivery Detail:3-4 months

Related Product for Oxygen plants 100 m3/hour Production | Air separation plant