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Organic fertilizer production process is closely related with the organic fertilizer production line equipment - details see: https://www.machineto.com/organic-compound-fertilizer-production-line-10283302

Organic fertilizer production process

Remarks.

1. district has four raw material fermentation tank , length of each is 40m, width 3m, depth 1.2m, common area 700m2;
2.the raw material area needs 320m light rail.
3. the production area is 1400m2;
4.raw material area needs 3 production staffs , and the production area 20;
5. raw material area needs to buy a three -tons forklift.


Organic fertilizer production process in detail

Chicken manure organic fertilizer production process and organic fertilizer project construction period is a short-investment ,high profits, low market risk (organic fertilizer is generally at least 5 year shelf life),short recovery period (every harvest, in short supply), generally a year to recover the investment and the profits.
Organic fertilizer production process includes: selection of raw material (such as dried chicken manure), sterilization, mixing, granulation, cooling, screening, metering sealing, finished product storage.
But a bit more complex chicken manure organic fertilizer production process includes: raw material of organic fertilizer (animal manure, garbage, dead leaves, biogas residue, bacteria fermentation waste) into half wet material crusher to be crushed, then add nitrogen phosphorus potassium (pure nitrogen, five oxidation two phosphorus, potassium chloride, ammonium) so that contains mineral elements needed to reach the standard, then stirring machine, then enter the granulation mechanism of particle, after drying, through sieving, packaging products, return the unqualified to granulator for granulation
Among them, the reasonable collocation of the raw material fineness is very important for organic fertilizer production process . According to years of organic fertilizer and organic fertilizer production process experience, the best raw material fineness should match the following: 100 - 60 objective material is about 30% - 40%, 60 to 1 mm in diameter of raw materials accounted about 35%, small particle diameter 1 - 2 mm is about 25% - 30%, l the higher material fineness the better viscosity, particle surface finish is also higher after the granulation. But in the production process, the use of high proportion of high fineness material result in oversize particles irregular particles easily.

Introduction of complete sets of equipment configuration of organic fertilizer production line

Organic fertilizer production process is closely related with the organic fertilizer production line equipment, complete sets of equipment general organic fertilizer production line is mainly composed of fermentation system, drying system, deodorizing and dust removal device, pulverizing system, batching system, hybrid system, granulating system, screening system and packaging system. The following is the detailed description of equipment requirements for each organic fertilizer production process link of system .
Composition of fermentation system of organic fertilizer production process is automatically controlled by the feed conveyor, biological deodorization machine, mixer, proper lifting turning machine and electrical system;
The main equipment of drying system is belt remover, drum drier, cooler, fan, hot-blast furnace;


Deodorizing and dedusting system consists of settling chamber, dust chamber and other components, we will provide free drawings, free guide users to work;
The crushing system including heavy model half wet material crusher, LP chain grinder or cage crusher, belt conveyor, etc.;
Batching system contains the device with disc feeding electronic batching system, machine, vibrating screen, one can configure 6-8 for raw material;
Hybrid system includes optional horizontal mixer or disc mixer, vibrating screen, mobile belt conveyor;
Granulation system of organic fertilizer production process requires a granulating machine, granulator equipment options contains: Compound Fertilizer on roll extrusion granulating machine, disc pelletizer, flat film granulator, biological organic fertilizer, organic fertilizer special for spherical granulator granulator, drum granulator, polishing machine, special compound fertilizer granulation machine etc.;
Screening system is mainly composed of screen drum machine to complete, you can set one screen or two screen to make the higher yield, better grain;
General packaging system includes an electronic quantitative packing scale, hopper, automatic sewing machine etc.. This can make organic fertilizer production line automatic non-stop production possible.
Matching of chicken manure organic fertilizer production line equipment configuration of the construction scale is generally an annual output of 3-10 million tons. Considering the local resources, market capacity, market coverage. Scale of investment and product design according to the following conditions: characteristics of formulation of raw material resources, local soil conditions, local planting structure and main crop varieties, the factory site conditions, the degree of automation of production.

The characteristics of organic fertilizer:

Organic fertilizer production process of organic fertilizer can be divided into powder and granular organic fertilizer organic fertilizer.
Among them, the powdered organic fertilizer process is relatively simple:
1. test your raw material (such as ash, furfural residue, humic acid etc.) components, know each ingredient accurate nutritional ingredients and nutrient composition ratio plays an important role in the production of organic fertilizer;
2.Organic fertilizer production process the general requirements to the nitrogen phosphorus and potassium content of more than 4%, more than 30% of organic matter, organic fertilizer production process to meet this can mixing, crushing and packing.
3.In addition, granular organic fertilizer equipment, drum granulator, drum granulator, organic fertilizer granulator granulation or disk or to roll extruding granulation. Organic fertilizer production process requirements of raw materials with powdered fertilizer are basically the same, just need to add the binder (bentonite and so on), the product particle need to drum dryer for drying.
4.There is other kind of organic fertilizer, with livestock manure, garbage, plant straw as the main raw material.The organic fertilizer production process generally is: raw material drying, crushing, fermentation, blending (with chemical fertilizer and other organic - inorganic substances mixed, the N + P + K ≥ 4%, organic matter ≥ 30%) → granulation (with or without granulation, powder) and packaging.
If the raw materials is the humic acid or peat, no fermentation is in this organic fertilizer production process, so the fermentation is useless, the remaining steps is same with beyond..