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Nitrogen Generator for Heating Treatment - details see: https://www.machineto.com/nitrogen-generator-for-heating-treatment-10221161

Nitrogen Generator for Heating Treatment

How to select your nitrogen generator?
for example: TY395-20 Type.
' TY' means Tongyue machine.
' 395' means 99.95% purity. '295' means 99.5% purity.
'-20' means 20Nm3/hour capacity of outlet of nitrogen.

Nitrogen Generator Range
95%-99.9999% purity
1-3000Nm3/Hour capacity

NOTICE
The following parameters,drawings and photos are only for your reference.The final accurate product infomation will be supplied with the quotation packages.

For Metallurgy Industries

For anneal protection, agglomeration protection, nitrogenizing, furnace washing and blowing, etc. Used in fields such as metal heating treatment, powder metallurgy, magnetic material, copper process, metallic mesh, galvanized wire, semiconductor, etc.

Brief Technical Parameters index
1.) Nitrogen flow: 1-3000Nm3/h.
2.) Nitrogen purity: 97-99.9995%.
3.) Nitrogen pressure: 0.05-1.0 Mpa.(if need higher pressure,only to add the booster.)
4.) Dew point: from -60 to -45 degree celsius.

Brief Introduction for PSA Nitrogen Generator Principles

When the process adopts lifting air, oxygen and nitrogen have different diffusion rate and adsorptive capacity to separate oxygen from nitrogen on carbon molecular sieve(CMS). When air is compressed to 0.8MPa, air source enters in pressure-swing adsorption tower for separation after being purified through dry and oil-water separation process (filter). Oxygen molecules are diffused and adsorbed in carbon molecular sieve under pressure. Non-adsorbed nitrogen is discharged from outlet of adsorption tower. Oxygen is desorbed, discharged and purged in adsorption tower under depressurization. Moreover, adsorbent can be recycled.

Tower-type Nitrogen Generator


Box-type Nitrogen Generator


What Parts?


Cooling Dryer


Air Compressor

Air/Nitrogen Storage Vessel


Filter

Warranty

Production Flow Chart

Specification

1. Place of Origin: Jiangsu,China.
2. Brand Name: TRUE.
3. Model No.: TY395-500
4. Color: Silver,bright and white.
5. Nitrogen flow: 500Nm3/h.
6. Nitrogen purity: 99.95%.
7. Dew point:-45 degree Celsius.

8. Warranty period: One and a half years.
9. Product life: At least 10years or longer.
10.Outlet pressure: 0.05-1.00Mpa.
11.Material: Steel.
12.Packaging details: Standard,if need wooden,will charge for cost.
13:Delivery time: Within 10days,when received 50% advance payment.

Main Parameters

Type & Modles	Main Parameters
	Nitrogen flow (Nm³/h)	Air consumption (m³/h)	Air pressure	Purity	Shape and dimension(L*W*H mm)	Voltage	Weight
TY395-100	100	7.5	0.8-1.0Mpa	≥99.95%	3300*2600*2800	220V50HZ	1800kg
TY395-200	200	15	0.8-1.0Mpa	≥99.95%	3300*2800*2900	220V50HZ	2500kg
TY395-300	300	17.5	0.8-1.0Mpa	≥99.95%	3500*2800*2900	220V50HZ	3000kg
TY395-400	400	23.5	0.8-1.0Mpa	≥99.95%	3500*2800*2900	220V50HZ	3500kg
TY395-500	500	29.2	0.8-1.0Mpa	≥99.95%	3500*2800*2900	220V50HZ	4000kg
TY395-600	500	35	0.8-1.0Mpa	≥99.95%	3600*3000*2900	220V50HZ	4500kg

Performance Characteristics of the Equipments

In order to meet the requirements on small nitrogen-making equipment in food package and gas-adjusting storage of fruits and vegetables etc. industries, we designs TRUE series small nitrogen generator for food package by dynamic analogue optimization. Such equipment has numerous features, such as stable and reliable operation, convenient and simple start as well as high nitrogen-making speed. Operator of such equipment should not receive special training. In addition, such equipment has compact structure, which can be easily moved because of small volume.

Main Applications
1.) Food, Beverage, Cereal & Drug Industries: It’s suitable to use in gas-adjusting package and nitrogen package of fruits, vegetables, flowers, tea leaves and puffed food, custard pie, milk bread, European-style egg roll, various cookies, farm products and local special products, such as rice, seed and chestnut, also kinds of drugs etc .
2.) Metallurgy: For anneal protection, agglomeration protection, nitrogenizing, furnace washing and blowing, etc. Used in fields such as metal heating treatment, powder metallurgy, magnetic material, copper process, metallic mesh, galvanized wire, semiconductor, etc.
3.)Chemical and new material industries: For chemical material gas, pipeline blowing, gas replacement, gas protection, product transport, etc. Used in fields such as chemical, urethane elastic fiber, rubber, plastic, tyre, polyurethane, biological technology, intermediate, etc.
4.)Electronic industry: For encapsulation, agglomeration, anneal, deoxidization, storage of electronic products. Used in fields such as peak welding, circumfluence welding, crystal, piezoelectricity, electronic porcelain, electronic copper tape, battery, electronic alloy material, etc.

Certification

Quality Control & Test Instruments

Production Line

Factory Overlook

Features of Our Products
Full Automation
All systems are designed for unattended operation and automatic Nitrogen demand adjustment.
Low Electric Energy Consumption
All systems are designed for Energy-Efficient.
Lower Space Requirement and Short installation period
The design and Instrumentation makes the plant size very compact, assembly on skids, prefabricated and supplied from factory. Tongyue Machinery has own TRUE brand of gas separation equipments.
Installation is very easy and convenient.
Fast Start-Up
Start-up time is about 30 minutes to get desired Nitrogen purity. So these units can be switched ON & OFF as per Nitrogen
Demand changes.
High Reliability
Very reliable for continuous and steady operation with constant Nitrogen purity. Plant availability time is better than 98% always.
Molecular Sieves Life
Expected Molecular sieves life is more than 10-years i. e. Whole life time of Nitrogen plant. So no replacement costs.
Simple operation and maintenance
All systems are designed by integrated solution for easy-operation and easy-maintenance.