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crude sunflower oil refinery equipment, 1.High quality,high oil yield, 2.Perfect after-services, 3.Advanced technology - details see: https://www.machineto.com/new-technology-crude-sunflower-oil-refinery-equipment-10189781

crude sunflower oil refinery equipment

Main Processes Introduction

• Hydration Deguming & Alkali Refining Deacidification Process
• Washing: there is still about 500ppm soap in the neutralized oil from the separator. To remove the remaining soap, add into the oil about 5~8% hot water, with water temperature 3~5 °C higher than the oil generally. To achieve more stable washing effect, add phosphoric acid or citric acid when washing. The re-mixed oil and water in the mixer is heated to 90-95°C by the heater, and then enters the wash separator to separate the remaining soap and most water. The water with soap and oil enters into oil separator to separate out oil in the water. Further catch the oil outside, and the waste water is discharged to the sewage treatment station.

• Vacuum drying stage: there is still moisture in the oil from the wash separator, and the moisture will affect the stability of the oil. So the oil at 90°C should be sent to vacuum drier to remove the moisture, and then the dehydrated oil goes to the decoloring process. Finally, pump out the dry oil by canned pump.

• Continuous Refining Decoloring Process
• The main function of decoloring process is to remove oil pigment, residual soap grain and metal ions. Under negative pressure, the mechanical mixing method combined with steam mixing will improve the decoloring effect. The degummed oil firstly enters into the heater to be heated to the appropriate temperature (110°C), and then goes to the bleaching earth mixing tank. The bleaching earth is delivered from the low bleaching box to the temporary tank by wind. The bleaching earth is added by automatic metering and is interlockingly controlled with the oil. The oil mixed with the bleaching earth overflows into the continuous decolorizer, which is stirred by nonpowered steam. The decolored oil enters into the two alternate leaf filters to be filtered. Then the filtered oil enters the decolored oil storage tank through the security filter. The decolored oil storage tank is designed as the vacuum tank with the nozzle inside, so as to prevent the decolored oil contacting with the air and influencing its peroxide value and color reversion.

• Continuous Refining Deodorizing Process
• The qualified decolored oil enters into the spiral plate heat exchanger to recover most of the heat, and next goes to high pressure steam heat exchanger to be heated to the process temperature (240-260°C) and then enters the deodorization tower.

• Automatic Control System
• Our company has applied the automatic control system with advancedness, security, reliability into the pretreatment, extraction, refining and fractionation in large oil plants. For its application in automatic control system, it can control the production in the entire workshop and monitor the operational status of each device by controlling the computer terminals in the room. One person only can operate the entire workshop, with efficient production management. It has reduced the production cost greatly and improved the management efficiency.

Steam consumption	700KG/T oil
Electric consumption	28Kwh/T oil
Water (soften water)	150Kg/T oil
Phosphoric acid	2~3 kg/T oil
Alkali	acid valuex1-3kg/T oil
Circulating water cooling water yield	150M3/H
Bleaching earth consumption	3-5Kg/T oil
Waste bleaching earth oil content	≤25~35%
Refining losses	acid valuex1.2 (chemical refining) acid valuex 0.6 (physics refining)
Bleaching losses	the quantity of bleaching earth×0.25%
Deodorization loss consumption	≤0.5%≤0.5%
Refining rate	1-refining consumption

Cooking With Sunflower Oil

• One of the benefits of sunflower oil is that it is extremely light in flavor, so the oil doesn't overpower the rest of a dish's ingredients. This light flavor is perfect in simple pasta dishes, including shrimp and broccoli pasta, and pastas using simple garlic or lemon sauces. To make shrimp and broccoli pasta, saute shrimp in a large skillet using 2 tbsp. of sunflower oil. Once the shrimp are cooked, add cooked pasta, steamed broccoli, 3 tbsp. of sunflower oil, salt, pepper and crushed red pepper flakes. Saute on medium heat for two minutes or until all ingredients are combined.
  

Frying With Sunflower Oil

• Because sunflower oil is low in saturated fat, many use the oil for frying. Unlike canola oil,which is high in saturated fat, sunflower oil is composed of monounsaturated and polyunsaturated fats, making it a much healthier alternative. Use sunflower oil to fry potato skins, mozzarella sticks, onion rings, chicken or seafood. Use a simple batter made with flour, egg and water, or bread and cracker crumbs. Heat sunflower oil in medium pot or fryer, dip products in and remove once the batter is brown and crispy. Allow to cool, and enjoy.

Baking With Sunflower Oil

• Sunflower oil can also be used as a healthier alternative to traditional baking fats, including butter, margarine and vegetable shortening. Next time you bake, use sunflower oil to reduce the amount of saturated fat in your cookies, brownies and cakes. One cup of butter, margarine or vegetable shortening is equivalent to 3/4 cup of sunflower oil, and 1/2 cup is equivalent to 1/3 cup of sunflower oil.

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