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NEKON Auto Ultrasonic quilting machine (NK-JM2012), Model: NK-JM2012, Power: AC 380V 50Hz, Total power: 10KW (max), Max width: 1 - details see: https://www.machineto.com/nekon-auto-ultrasonic-quilting-machine-nk-jm2012-10263179

NEKON Auto Ultrasonic quilting machine (NK-JM2012)

Principle:

Use welding header to send ultrasonic to material surface, so the heat created by active molecule weld materials between cloth and cloth, cloth and chemical fiber, plastic film and plastic film, cloth and polyester wadding, nonwoven, sponge and so on.

Also known as: ultrasonic embossing machine, automatic ultrasonic embossing machine, ultrasonic quilting machine, ultrasonic embossing and laminating machine, ultrasonic quilt cover embossing machine, ultrasonic quilt and press machine

Technical parameter:

Model: NK-JM2012

Power: AC 380V 50Hz

Total power: 10KW (max)

Max width: 1600mm

Air source: compressed air

Color: ecru

Frame structure: whole welding frame

Ultrasonic system: NEKON band (20K 1.2KW ten sets)

Mould: imported aluminum dies

System control: PLC

Output: 0-12m/min

Start mode: PLC

Dimension: 4500*3300*2000mm

Features:

1. Welding time is short, ultrasonic auto suture without needle, eliminating the trouble of frequent replacement needle, sewing speed is 5 to 10 times faster than sewing machine, the width is depend on your requirement;
2. Welding without needles to avoid suture needle left in the material and eliminate the security risks, belongs to a new generation safe and environmental product
3. No line-break situation of traditional weld, welding firmly, embossed clearly, three-dimensional surface effects, more attractive;
4. No pinhole and impermeable finish product, more warming effect and water resisting;
5. Using roller die which could be changed easily, can stitch complex patterns of non-continuity and symmetry grain, also could develop various floral patterns follow customer demand;
6. Fully automatic, infrared automatic assembly system can automatically correct on the edge of layers of materials, the suture material always maintain the alignment of the upper and lower state, processing low-loss, more smooth and stable products
7. Easy to operate, change frequency and speed automatically, torque motors, to ensure constant tension winding

Details:

Figure I: control panel: PLC program control, English and Chinese display mode; machine running control program developed by our company, and tested several times to ensure high-precision and low failure rate;

Figure II: Ultrasonic roll flower shape: the roll is formed through corrosion method and processed by grinder to ensure smoothness and flatness for attractive products.

Figure III: ultrasonic welding mold: aluminum mold imported from Taiwan, the contact surface with hard oxygen treatment in order to achieve hardness and durability die for longer useful life

Figure Four: adjustment: the level screw on the rack is used to adjust the degree of balance between mold and roll, fine-tuning screw to adjust the distance between the mold and roller; all of this ensure the finished product is attractive.

Application:

Car cover, car seat cover, cases, handbags, footwear materials, cotton clothes, children's garments, pillows cover, quilt cover, cushion pillow, table cloth, curtains, shower curtains, gloves, baby mat moisture resisting mat, furniture supplies, wardrobe, incorporating storage, tents, wardrobe, washing machine covers, Mummy bag, bottle cooler of bag, blanket, cosmetic bag, suit cover, cabinet, sauna covers, shoes bag, buggy bag, PVC pool bottom and so on.

Sample:

south nekon and german KSZ technical exchange and cooperation,German expert panel to explain the core technology, workshop on site guidance