Low carbon steel wire production line/Wire drawing line
Condition:New | Inlet Diameter:6.5mm-5.5mm | Outlet Diameter:1.5mm-1.0mm | Place of Origin:Jiangsu China (Mainland) |
Brand Name:Pingsheng | Model Number:LZ12/560 | Voltage:380V | Power(W):18.5KwX12 |
Certification:ISO9001:2008 | Warranty:1 Year | After-sales Service Provided:Engineers available to service machinery overseas | Drawing material:High carbon, low carbon, medium carbon, stainless steel wire |
Main market:Africa, South America, MiddleEast, Asia | Quality:Korea quality, Europe quality | Price:Favourable | Established date:1985 |
Products:Especially for all kinds of wire drawing machines | Response:Quickly, professionally | Delivery time:3 months | Control type:AC frequency control, PLC control |
Cooling system:Air cooling, water cooling |
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1.Straight line wire drawing machine
2.Tuner roll control
3.Cooling system: Air-cooling, water-cooling
4.Pneumatic brake
5. Capstan material: ZG45 steel, build-up welded surface
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Features:
1.Drive: Host straight line wire drawing machine, power by the AC frequency motor through high-frequency joint narrow V-belts, spread by the hardened reducer to capstan. Or power by the AC frequency motor through two high-frequency joint narrow V-belt to capstan.
2.Brake: Clamp brake mounted on the motor pulley, quick stop or emergency stop wire drawing machine, which can effectively brake. Its role not only as a brake, but also to prevent the reel reverse brake, release the clip close to the solenoid valve control clamp brake cylinder.
3.Capstan: The material is ZG45 steel, surface is build-up welded, the surface is brightness, smooth, wear-resistant surfacing height of 150mm, long service life; hub height of 150-200mm.
4.Drawing die box: Die box is welded structure, into two cavities. The guide roller is mounted into the side to ensure that steel wire can straight into the drawing die, die holder should be adjusted to wire tangent to enter the drawing rolls tuning roller installed at the entry end of the mold base tuning roll by a small cylinder put power, tuning the swing of the roller, so that the corresponding sensor output signal to fine-tune the speed of change. Tuning roller wire tension by adjusting the air pressure change, regulation range 0.15-0.6Mpa. The mold box is also equipped with a stirring device. Tuning roller side of the mold box, a gear reducer single-phase capacitance running motor through a sprocket, power passed to the stirring arm to stir the mold box, lubrication powder, without agglomeration affect lubrication.
5.Jump-mode device: When drawn wire specifications total compression rate is less than the required times drawing, can throw a drawing. Rejection mode principles: Inlet is small, outlet is fine, then dumped in front of passes; Inlet is big, outlet is rough, then throw behind the times. When the need dumped mold, the steel wire after the need to jump-mode machine mode box, and then into the next need to pull the mold box so that the wire can be within the effective stroke of the arm swing, thus ensuring the sensor can detect and adjust to match adjacent reel speed.
6.Capstan cooling: Inside of the capstan use narrow slit water cooling, cooling ring fixed in the body, capstan run through the spindle, when the water flow at high speed, during which water turbulence, and emitted from the narrow gap high-speed, high heat transfer efficiency, so that the rolls to cool; outside of the capstan use wind cooling by fan. Capstan tilt installation, increase the capstan product wire to extend the wire and the air heat exchange time.
7.Mold cooling: Drawing Die use open direct water-cooled, adjust the inlet valve to control the water height, when you need to replace the wire drawing dies, close the inlet valve, fast water emptying, and then change the mode, before and after the wire drawing dies, seals available copper pad or aluminum pad.
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Specification:
Items | Unit | LZ9-12/1200 | LZ10/800 | LZ9/700 | LZ10/560 | LZ10/400 |
Capstan diameter | mm | 1200-900 | 800 | 700 | 560(600) | 400(450) |
Drawing dies | time | 9-12 | 10 | 9 | 10 | 10 |
Max inlet diameter | mm | φ14-8 | φ10-8 | φ8-6.5 | φ6.5-5.5 | φ3.5-2.5 |
Min outlet diameter | mm | φ5-3 | φ4-2.5 | φ3-2.5 | φ2-1.8 | φ1.1-0.8 |
Drawing speed | m/min | 300 | 360 | 480 | 720 | 840 |
Tensile strength | Mpa(max) | 1300 | 1300 | 1300 | 1300 | 1300 |
Total compression rate | % | 87.24-92.89 | 90.53-90.23 | 85.94-85.21 | 90.53-89.29 | 90.12 |
Average compression rate | % | 20.45-19.58 | 21.00-20.75 | 19.58-19.13 | 21.00-20.02 | 20.50 |
Motor Power | Kw | 110-90 | 90-55 | 75-55 | 37-22 | 15-7.5 |
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About us:
1.We are one of the leading wire drawing machine manufacturers with more than 20 years experiences with a high reputation.
2.We have gotten ISO9001:2008 standard and certificate.
3.Company location: Wuxi city, 125km away from Shanghai. Welcome to visit us, we will pick you up from Shanghai.
4.Number of employees: 100-200
5.We have a professional technical team, a good after-sale service team, an excellent production management team.
6.We can design and produce various wire drawing machines, auxiliary equipment according to customers’ special requirements.
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Our services:
1. We are always providing customers with not only the excellent solutions of steel wire production line, best related equipment and perfect services but also free technical services on the steel wire production line.
2. If you have any questions in the process of producing steel wire, or about steel wire production line, please feel free to contact us any time. Our solutions and quotation will be sent to you soon to meet you special requirements.
3. Welcome to visit our factory and Wire drawing production lines.
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Successful experience / Markets:
Be up to the international level. Our lines and related complete equipment have been exported to Southeast Asia, West Asia, Eastern Europe, South America, the Middle East, Russia, India, Indonesia, Morocco, South Africa, Algeria, etc.
Pictures:
Siemense PLC
Capstan, capstan temperature will not over 40 degree when fully running.
Back of the machine
Straight line wire drawing machine and spool take-up machie
Straight line wire drawing machine and coiler
Packaging Detail:FCL, water-proof, good securing/protecting for long voyage |
Delivery Detail:3months |