1.dual layer water-cooled structure, 2.2 ways of pressure, feeding and discharging, 3.furnace shell temperature: under 60 degree - details see: https://www.machineto.com/industrial-vacuum-hot-press-furnace-10159300
Vacuum Hot Pressing Furnace
I, Usage
The electric furnace withinduction heating,graphite heatingandmolybdenum filament heatingis suitable for the sintering of metal powders, inorganic non-metallic materials under vacuum, high temperature, hot pressed and protective atmosphere conditions. Thus, it has the function to complete the material’spyknosis densification,prevent distortionand inhibit the nanometer-powder’s crystalline grain become bulky.
II, Main Technical Parameters
Model | Rated Power | Rated temperature | Working area size | Ultimate vacuum | Maximum pressure | Displacement | Remark |
ZT-25-20Y | 25KW | 2000°C | 90×120 | 5×10-3 Pa | 10t | 100mm | Single phase |
ZT-40-20Y | 40KW | 2000°C | 160×160 | 5×10-3 Pa | 20t | 100mm | Single phase |
ZM-30-16Y | 30KW | 1600°C | 150×200 | 6×10-4 Pa | 20t | 150mm | Single phase |
ZM-18-10Y | 18KW | 1000°C | 200×200 | 5×10-4 Pa | 20t | 150mm | Single phase |
ZT-63-20Y | 63KW | 2000°C | 250×250 | 5×10-3 Pa | 30t | 100mm | Three phase |
ZT-50-22Y | 50KW | 2200°C | 150×180 | 5×10-4 Pa | 10t | 100mm | Three phase |
ZT-150-26Y | 150KW | 2600°C | 300×300 | 10Pa | 100t | 150mm | Three phase |
III, Structure Description
The electric furnace is heatingvertically(The pressure is from 5T to 100T,two ways of pressure: one and two way). It also hastwo ways of feeding and discharging: from the top or the side. It consists of furnace shell, heating element, insulation layer, pressure device, vacuum system, electric control system and so on.
1, Thefurnaceshell is indual layer water-cooled structurewith inner layer ofpolishing stainless steeland outer layer ofhigh-quality anti-rust carbon steel. There passes water between the two layers to cool the furnace to ensure the temperature of the furnace shell isunder 60°C. The furnace cover is completed hoisting by upgrading the mechanical structure and opened manually by rotating to back(one-way pressure). The furnace cover is equipped with a locking device.
2, It is equipped with an observation window (OBW), thermocouples automatic access structure, infrared thermometer and water-cooled electrodes (three phase). Thermocouple’s automatic access adopts electric mode, which has the function toautomatically switch high and low temperature. In order to prevent abnormal furnace temperature causes accident, it is also equipped withover-temperature protection thermocouples.
3, The heating elements are made ofgraphite tube(or molybdenum wire, induction) , which is divided into two kinds : single phase and three phase heating . The heating element is designed reasonably to improve the temperature’s uniformity.
4, The insulating layer is made of graphite (or graphite paper) and carbon felt, and has good insulation function. With the unique designed structure, it wouldreduce the vacuumizing time. The molybdenum wire hot pressed furnace’s insulating layer is the metal reflective screen.
5, The vacuum system is made ofsecondary vacuum pump, with one oil diffusion pump and a mechanical vacuum pump to achieve the high and low vacuum degree. The vacuum valve is made ofhigh vacuum flapper valvewhich is designed and produced by our company. With the digital displayed vacuum gauge and PLC, it can achieveautomatic switching and controlof the high and low temperature.
6, The major loop of electric control system adoptslow-voltage high current input method, and the electric control cabinet’s design refers to the Siemens standard control cabinet, with human design, graphic simulation screen and push button on the control panel, which isoperated directly and conveniently. The temperature and pressure control machine are imported brand process control instrument. In the cabinet, it is equipped withPLC, which could automatically sinter according to the presetting default procedures. The control system has protection functions ofsound and light alarmwhen such abnormal phenomena occurred as water break, over temperature, over-current, automatic switch failure of thermocouples and so on.
IV, Factory pictures
We also can customize equipment according to client's requirements!