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Cement production line, 1.100% original, 2.Turkey project, 3.Exclusive design&technology - details see: https://www.machineto.com/hy-cement-production-line-10076661

HY cement production line

The equipments we use in this whole production line are vibrating feeder, jaw crusher, impact crusher, cement ball mill, lifer, preheating system, cement rotary kiln, rotary dryer and packing machine and so on. All the necessary equipments in this line can be provided by our factory. We have cement production line experts to design specific solutions for your preference

Layout for the cement production line

Cement production line process

3000t/d Rotary Kiln Cement Production Line

1	Raw materials drying and transportation system
2	Raw material homogenization and proportion system
3	Raw material grinding and waste gas treatment
4	Raw meal homogenization silo and raw meal feeding into kiln system
5	Burning kiln tail
6	Burning kiln middle
7	Burning kiln head
8	Coal power conveying, preparation and measuring system
9	Clinker storage and transportation
10	Cement proportion silo
11	Cement grinding and transportation
12	Cement storage and transportation
13	Cement packing system
14	Center controlled laboratory
15	Compressed air station
16	Expansion joint
17	Refractory materials
18	First lubricating oil, cleaning agent and washing oil
19	CO analyzer
20	Heat insulating material
21	Electrical and automation engineering
22	water supply and sewerage works
23	Non-standard materials

Simplified process of cement production:

Raw materials extraction (mining) → crushing→ raw materials storage and pre-homogenization (ball mill) →raw material homogenization and storage, calcinations (raw material enter into rotary kiln after pre-heater in cyclone tube, calcinated to clinker) → cement grinding (mix other chemical material according to cement quality to grind) → cement storage and transportation

1. Crushing

In this process, most of raw material should be crushed, such as limestone, clay, iron ore and coal. Limestone is the largest amount of raw materials in cement production line, so it is very important in cement production line.

2. Pro-homogenization

Raw material pro-homogenization is making the raw material yard with storage and pro-homogenization function by applying scientific stacker technology.

3. Raw material preparation

In cement production process, to produce 1 ton of Portland cement must grind at least 3 tons of materials (including raw materials, fuel, clinker, mixed materials, gypsum). According to statistics, grinding operations in the dry-process cement production line need to consume power accounts for about 60% of the whole plant power, of which 30% of raw material grinding, more than about 3% of coal mill, cement grinding about 40%. Therefore, a reasonable choice grinding equipment and processes, optimizing the process parameters, proper operation and controlling operation system is of great significance.

4. Raw material pro-homogenization

The system of raw material pro-homogenization plays a raw meal of raw ingredients stability of pit entry last gatekeepers.

5. Preheat & decomposition

Raw material preheating and decomposition is completed by preheater, which can improve the kiln system productivity and reduce heat consumption of clinker Purposes.

6. The burning of cement clinker

Raw material is carried out into the rotary kiln clinker for completion after preheating in the preheater and pre-decomposition

7. Cement grinding

Cement grinding is the last process of cement production line, also the most power consuming process. Its main function is to grind the cement clinker (and gelling agent, performance tuning materials, etc.) into the appropriate size and a certain particle size distribution, which is for increasing the size of its hydration, accelerating the hydration rate and meeting the coagulation, hardening requirements.

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