Hongjin Ultrasonic Welding Machine

1.Ultrasonic welding machine, 2.Convenient and efficient, 3. bladeless fan ultrasonic welding machine, 4.CE approved... - details see: https://www.machineto.com/hongjin-ultrasonic-welding-machine-10139668
Place of Origin:SHG,Shanghai,China China (Mainland)Brand Name:hongjinModel Number:HJ-2022GVoltage:220V,220v-380v
Power:2022W,300W-4200WFrequency:20khz,15KHZ-35KHZWelding Area:depends on plastic partsDimensions:L425*W630*H920
Weight:95kg,95-300kgUsage:PLASTIC WELDERDelay time:0.01-9.99S/timeWelding time:0.01-9.99S/time
Solid time:0.01-9.99S/timeWelding length:0-260MMmaterial:ABS, Acrylic, Nylon, PC,PE,PP,PVC and etc 
Hongjin Ultrasonic Welding Machine
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Shanghai Hongjin ultrasonic plastic welder Technical parameters

Voltage: 220V

Frequency (Hz): 15-50khz(depends on you are require)

Power (P): 1000W-4200W

Welding speed (V): 0.01-0.99/min

Heating temperature (T): 0-450°C

Welding length: 0-260MM

Weight: 95-300kg

Applicable Material: ABS,PP,PE,PS,SAN,Acrtlics, Non-woven fabric and so on.

Machine Pictures

Ultrasonic generator picture:

The height can be adjustable

Ultrasonic plastic welder Specifications

ModelUltrasonic powerJointing timerwelding

area

dimensionNet weight
HJ-2010G1000W0.01~3S100mmL425*W630*H92095kg
HJ-2015G1500W0.01~3S150mmL425*W630*H92095kg
HJ-1518G1800W0.01~3S160mmL425*W630*H920110kg
HJ-1522G2200W0.01~3S180mmL425*W630*H920110kg
HJ-1526G2600W0.01~3S200mmL425*W630*H920115kg
HJ-1528G2800W0.01~3S200mmL425*W630*H920115kg
HJ-1532G3200W0.01~3S240mmL425*W630*H750300kg
HJ-1542G4200W0.01~3S260mmL425*W630*H750300kg

Company Strengths

The following illustrate the basic principle of ultrasonic welding.

The basic principle of ultrasonic welding

Step 1 - Parts in fixture

The two thermoplastic parts to be assembled are placed together, one on top of the other, in a supportive nest called a fixture.


Step 2 - Horn contact

A titanium or aluminum component called a horn is brought into contact with the upper plastic part.


Step 3 - Pressure applied

A controlled pressure is applied to the parts, clamping them together against the fixture.


Step 4 - Weld time

The horn is vibrated vertically 20,000 (20 kHz) or 40,000 (40 kHz) times per second, at distances measured in thousandths of an inch (microns), for a predetermined amount of time called weld time. Through careful part design, this vibratory mechanical energy is directed to limited points of contact between the two parts.

The mechanical vibrations are transmitted through the thermoplastic materials to the joint interface to create frictional heat. When the temperature at the joint interface reaches the melting point, plastic melts and flows, and the vibration is stopped. This allows the melted plastic to begin cooling.


Step 5 - Hold time

The clamping force is maintained for a predetermined amount of time to allow the parts to fuse as the melted plastic cools and solidifies. This is known as hold time. (Note: Improved joint strength and hermeticity may be achieved by applying a higher force during the hold time. This is accomplished using dual pressure.)


Step 6 - Horn retracts

Once the melted plastic has solidified, the clamping force is removed and the horn is retracted. The two plastic parts are now joined as if molded together and are removed from the fixture as one part.
Hongjin Ultrasonic Welding Machine
Packaging Detail:wooden box
Delivery Detail:after confirm you need 3 working days

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