Hongjin Ultrasonic Welding Machine
Place of Origin:SHG,Shanghai,China China (Mainland) | Brand Name:hongjin | Model Number:HJ-2022G | Voltage:220V,220v-380v |
Power:2022W,300W-4200W | Frequency:20khz,15KHZ-35KHZ | Welding Area:depends on plastic parts | Dimensions:L425*W630*H920 |
Weight:95kg,95-300kg | Usage:PLASTIC WELDER | Delay time:0.01-9.99S/time | Welding time:0.01-9.99S/time |
Solid time:0.01-9.99S/time | Welding length:0-260MM | material:ABS, Acrylic, Nylon, PC,PE,PP,PVC and etc |
Shanghai Hongjin ultrasonic plastic welder Technical parameters
Voltage: 220V
Frequency (Hz): 15-50khz(depends on you are require)
Power (P): 1000W-4200W
Welding speed (V): 0.01-0.99/min
Heating temperature (T): 0-450°C
Welding length: 0-260MM
Weight: 95-300kg
Applicable Material: ABS,PP,PE,PS,SAN,Acrtlics, Non-woven fabric and so on.
Machine Pictures
Ultrasonic generator picture:
The height can be adjustable
Ultrasonic plastic welder Specifications
Model | Ultrasonic power | Jointing timer | welding area | dimension | Net weight |
HJ-2010G | 1000W | 0.01~3S | 100mm | L425*W630*H920 | 95kg |
HJ-2015G | 1500W | 0.01~3S | 150mm | L425*W630*H920 | 95kg |
HJ-1518G | 1800W | 0.01~3S | 160mm | L425*W630*H920 | 110kg |
HJ-1522G | 2200W | 0.01~3S | 180mm | L425*W630*H920 | 110kg |
HJ-1526G | 2600W | 0.01~3S | 200mm | L425*W630*H920 | 115kg |
HJ-1528G | 2800W | 0.01~3S | 200mm | L425*W630*H920 | 115kg |
HJ-1532G | 3200W | 0.01~3S | 240mm | L425*W630*H750 | 300kg |
HJ-1542G | 4200W | 0.01~3S | 260mm | L425*W630*H750 | 300kg |
Company Strengths
The following illustrate the basic principle of ultrasonic welding.
The basic principle of ultrasonic welding
Step 1 - Parts in fixture | |
The two thermoplastic parts to be assembled are placed together, one on top of the other, in a supportive nest called a fixture. | |
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A titanium or aluminum component called a horn is brought into contact with the upper plastic part. | |
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A controlled pressure is applied to the parts, clamping them together against the fixture. | |
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The horn is vibrated vertically 20,000 (20 kHz) or 40,000 (40 kHz) times per second, at distances measured in thousandths of an inch (microns), for a predetermined amount of time called weld time. Through careful part design, this vibratory mechanical energy is directed to limited points of contact between the two parts. The mechanical vibrations are transmitted through the thermoplastic materials to the joint interface to create frictional heat. When the temperature at the joint interface reaches the melting point, plastic melts and flows, and the vibration is stopped. This allows the melted plastic to begin cooling. | |
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The clamping force is maintained for a predetermined amount of time to allow the parts to fuse as the melted plastic cools and solidifies. This is known as hold time. (Note: Improved joint strength and hermeticity may be achieved by applying a higher force during the hold time. This is accomplished using dual pressure.) | |
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Once the melted plastic has solidified, the clamping force is removed and the horn is retracted. The two plastic parts are now joined as if molded together and are removed from the fixture as one part. |
Packaging Detail:wooden box |
Delivery Detail:after confirm you need 3 working days |