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TITAN 1200 DH - Automatic double action hydraulic press concrete, sand-lime and fly ash brick and block making machine. - details see: https://www.machineto.com/high-pressure-brick-making-machine-titan-1200-dh-10076410

High pressure brick making machine TITAN 1200 DH.
Automatic hydraulic high pressure brick making machine TITAN 1200 DH designed for producing high quality bricks using different kinds of raw materials. Our clients can use usual concrete based on crushed lime and dolomite. There is also can be used fly ash and other kinds of industrial waste.
We shall emphasize your attention to the fact that our equipment can produce wide range of different shape and size bricks and blocks:
1. Concrete bricks of any size and shape including hollow bricks.
2. Concrete curbstones for the roads and pavements.
3. Cement sand bricks.
4. Fly ash bricks.
We shall divide production process to the cement binding and lime binding.
Using cement for binding raw materials helps to achieve comparatively cheap production lines which are perfect choise if you going to produce high quality facing bricks.
Using lime as binding material demands buying relatively expensive autoclaves but usually it helps to produce extremely cheap and strong bricks. So autoclaved sand-lime and fly ash - lime automatic brick production line is the best choise when you going to establish mass production of very cheap bricks. It is also very popular solution when you use fly ash as raw materials which helps to solve environmental problems related to the environmental pollution with millions of tons of fly ash which electric power plants generate every year.
Our machine uses double action compaction which is the best for high quality bricks and block production.
A double action press as its name implies has two slides operating along the same axis yet independent in their movements. In double action presses the second slide being an additional mechanism is spaced around the first original slide.
Double action compaction helps significantly increase density of the bricks due to adding second action from opposite side of the brick helps avoid forming of the so-called gradient in density which is the common problem for every single-direction compaction presses. It is especially important when when compacting bricks and blocks higher than 60 mm.
Double action hydraulic compaction presses are practically "gold standart" when you are going to achieve brick with good geometrical accuracy due to second puncheon helps avoid another problem which is very common for the single pressing brick making machines - bad quality of the bottom side of the brick which conctacting with pallet.
Compaction process in double action pressing machines is performed inside mould and between two puncheons which results in much better upper of lower surfaces of the finished bricks.
There are some other positive moments like possibility of hollow blocks and bricks production which helps to increase heat insulation of the wall and makes it a little lighter which yeilds to lower load to the foundation of the building.
Our high pressure brick making machines are fully automatic and we use best availuable hydraulic parts. Using sturdy columns and solid cast frame helps us insure our clients that our machinery will work longer than equipment from our competetives who use less expensive and less reliable design approach. We are trying constantly improve our equipment and that it s why we are constantly ahead of others.
We are doing our best to provide clients with proven and reliable equipment and that is why we testing every unit during several days after production.
Using very fast and very reliable automatic pneumatic stacker with fully automatic hydraulic double action presses helps to avoid manual work and all related to this problems.
We can say that we are designing our equipment keeping in mind all possible problems which can be faced by our clients.
Our company cooperating with leading universities in China, Russia and Ukraine. We are trying to provide systematic approach to the all future working process at the client's factory.
Technical information:
1. Overall dimensions: 12500 mm × 4000 mm × 4200 mm
2. Working pressure: 780 tons - oil pressure 28 MPa.
3. Maximal working pressure: 800×2--- oil pressure: 30 MPa.
4. Nominal pressure of the hydraulic system: 168 P---30 MPa., 78.50 P---15 MPa.
5. Maximal stroke of the main cylinders: 525 mm (upper cylinder).
6. Maximal stroke of the additional cylinder: 120 mm (lower cylinder).
7. Maximal stroke of the cylinder for unmoalding: 430 mm (frame of the mould).
8. Maximal forming area: 1000 mm × 840 mm.
9. Working cyclce: 20 seconds.
10. Repetition factor: 2-4 per minute.
11. Working pressure in the hydraulic system :
low pressure: 5-8 MPa.,
maximal for low pressure: 15 MPa.
high pressure: 26-28 MPa.,
maximal: 30 MPa.
12. Maximal working pressure of the main, additional, fast cylinders and the cylinder for unloading: 31.5 MPa.
13. Power of the hydraulic station: 75 - 90 KW
14. Maximal forming height: 220 mm.
15. Capacity of the high pressure oil pump:220 l./min.
16. Capacity of the low pressure pump:78.5 l/min.
17. Electric engine of the bin: 1.5 KW
18. Electric engine of the raw materials ripper: 5.5 KW
19. Electric engine of the belt conveyer: 2.2 KW
20. Electric engine of the brick conveyer: 2.2 KW
21. Pneumatic compressor: 4 KW
22. Brick quantity : (in one mould):
1) solid brick: 240×115×53 45 pcs.
2) hollow block: 390*190*190 5 pcs.
3) pavement: 250*150 18 pcs.
4) small hollow block: 240*150*90 14 pcs.
5) brick: 200*100*60—80 16 pcs.
6) "grass" brick: 400*200 10 pcs.
23. Maximal height for raw materials filling: 380 mm.
24. Weight of the main equipment (including mould): about 30 tons.
25. Weight of the equipment set (including belt conveyer - 1 pc., brick conveyer - 1 pc., air compressor - 1 pc., electric system - 1 pc., hydraulic system - 1 pc.): about 38 tons.