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GTMC-0013, 1. Superb corrosion resistance, 2. Inert glass, do not affect purity, flavor or color, 3. Easy to maintain - details see: https://www.machineto.com/gtmc-0013-1500-liter-glass-lined-process-mixing-reactor-10298141

GTMC-0013 1500 Liter Glass Lined process mixing reactor

Jiangsu Industry Enamel Chemical Equipment Co., Ltdis professional manufacturer of glass-lined products, a designated enterprise of the CCIEA, a production base for exportation. We focus on servicing chemical and pharmaceutical industries, providing top rank glass lined equipments. The company was founded in 2003, which now employs 228 staffs, including 28 professional technicians. It covers 58,800 square meters, has 68 million RMB fixed assets and 39 million RMB liquidity. The company is ISO9001-2008 certificated, and had been granted design and production permit for pressure vessel categoryⅠ&Ⅱ, and production technology license of glass-lined equipment by Chinese administration. We are one of the few manufacturers in China who can fabricate glass-lined reactors up to 50000L volume, which gain our company leading role in the industry.

Our main products: 50L-50000L glass-lined reactors, 100L-5000L stainless reactors, agitators, storage tanks, columns, distillers, plate-shaped condensers, glass-lined accessories such as thermowells, filling box, discharge valve, non-standard pipes, elbows, tees, crosses, reducer etc. We also provide reglassing service to renew glass-lined apparatus whether produced by us or not. Customized glass-lined equipment according client’s design is also providable to suit your specific process requirements.

1. Our Standard Glass-lined Reactor:

92 Standard Modified K-type/Open-type/Two-piece-type Glass-lined Reactor: 50L, 300L, 500L, 1000L, 1500 L, 2000L, 3000 L, 5000 L, 6300 L.

92 Standard Modified F-type/Close-type/One-piece-type Glass-lined Reactor: 3000 L, 5000 L, 6300 L, 8000 L, 10000 L, 12500 L, 16000 L, 20000 L, 25000 L, 30000 L, 50000 L.

2. Glass-lined Equipments:

Glass-lined equipment is made by coating high silicon content enamel on the surface of metal body and then firing them at high temperature (about 900°C) in order to achieve a high adhesive strength of the enamel on the steel base body. Due to this unique structure, the equipment has dual advantages of both chemical stability similar to inert glass and high strength as metal.

3.Applications:

Substituting stainless steel, non-ferrous metal equipments, glass-lined equipments are widely used in distillation, concentration, and reactions such as synthesis, polymerization, saponification, chlorination and nitrification etc, which are commonly used in the industries such as chemistry, pharmaceutical, dyestuff, pesticide, organic synthesis, petroleum, food, defense as well as scientific research.

4.General Features:

1. Volumn: 50L - 50000L
2. Design pressure: 0.1MPa - 0.6MPa
3. Design temperature: 0°C- 200°C
4. Thickness of glass liner: 0.2mm – 2mm
5. Corrosion resistance: very high corrosion resistance against inorganic acid, organic acid, organic solvent with different concentration and weak base, but not applicable to alkali, hydrofluoric acid, fluoride bearing medium and phosphoric acid with concentration above 30% at temperature over 180°C.
6. Impact resistance: 220×10-3J to mechanical impact. Please avoid shocking by hard object during operation.
7. Insulation performance: The enamel surface has been strictly tested at 20KV.
8. Thermal shock resistance: Resistance to sudden cooling is 110°C, to sudden heating 120°C.
9. Type differed by operation: Vertical or horizontal

5. Main Operation Technical Data of Glass-lined Reactors:

Operation Pressure	Vessel pressure≤0.4MPa
	Jacket pressure≤0.6MPa
Operation temperature	Vessel temperature: 0-180°C
	Jacket temperature: 0-200°C
Agitator mixing speed	Anchor type≤63r/min
	Frame type≤85r/min
	Impeller type≤130r/min

l When closure method of agitating shaft is packing seal, jacket pressure should not be more than 0.2MPa.

6. Installation of Glass-lined Equipments

1). Removing

The lugs are only lifting places (unpackaged). Do not roll or use crossbar, avoid vibrating or bumping. Pulling coupler or clamps is forbidden.

2). Lifting

Wire rope must be hitched on arranged position such as nozzles of jacket and supports. Handle with care. Don't collide. The lift hooks on the head are only used to sling the head.

3). Inspecting before assembling

The inspector, whose shoes should be rubber-soft and clear, gets into the vessel to inspect if the glass-lined surface was damaged and if there were abnormal phenomena.

4). Fixing flange

Alone the diagonal line, tighten screw bolts gradually. Put forth your strength evenly so as to avoid damaging the glass-lined layer.

5). Fixing clamps

Firstly check the integration and quantity of clamps. When fixing, keep the equal distance between clamps, the extent of tightness fair in order to assure operating safely and sealing reliably.

6). Installing agitator

a. Firstly put the agitator into the vessel (put a soft mat on the bottom of the vessel before handling), then lift the head and take its predetermined place, and covered the shaft with sealing device, lift up the agitator, connect it with the output shaft of the motor, and lock them with check nut and check bolt.

b. Adjust the axiality and perpendicularity of shaft and seal according to technical specification. Turn the agitator slowly. If there were no abnormal phenomena, and the agitator rotates freely, then try to start motor till everything is all right. (The time of running-in is not too long.)

7). Selecting gasket

Selecting the gasket based on the medium category, concentration and temperature of the working medium. The performance and using method of the gasket should meet the technological requirements. We can provide the gasket, such as asbestos filled rubber or rubbers covered with PTFE.

8). Welding

a. Do not weld at the external surface of inner vessel.

b. When welding nozzles, lugs and supports use electric welding and take cooling measure. Gas welding is strictly prohibited.

c. When welding the outside fittings, glass-lined surface and nozzles must be covered tightly to avoid damaging by splashing welding slag.

7. Operation of Glass Lined Equipments

Note:

1). Prevent any metal or hard object from dropping into the vessel to damage glass-lined surface.

2). Since temperature changed suddenly, the service life of vessel is influenced by internal stress. So the users must try their best to avoid feeding hot material into cool vessel, vice versa.

3). When operating jacketed equipment, generally, firstly fill 0.1mpa vapor into it and maintain this pressure for 15 minutes, then raise pressure and temperature slowly till operating pressure. (It's suitable for raising pressure at 0.1mpa at every 10 minutes.) Heating or cooling shall be within specified temperature, the operating temperature of the equipment is 0-200°C, resistance to sudden cooling 110°C, to sudden heating 120°C.

If the temperature is beyond the limits, please give clear indication in order contract. We can do it specially.

4). Discharge: if outlet valve, outlet pipe are obstructed, use nonmetallic tool to poke. Don't bump or strike rudely.

5). Filling acid liquid into jacket is not permitted, so as to avoid corroding the metal body of jacket or breaking the glass inside.

6). Cleaning: do not use metal tool to clean the internal. The sticking material must be cleaned timely and thoroughly.

8. Storage of Glass Lined Equipments

Take good care of the equipment and keep it in store houses. When being stored outdoors, it should be covered, avoid being drenched. In order to avoid freezing and crazing the glass-lining, the gathering water in shell, jacket, or pipe must be cleared away before winter. Particularly in cold district, prevent friction, striking or bumping during storage period.