FJL-6125 Six-Color Cup Printing machine

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1, TECHNICAL DATA

1) TECHNICAL DATA OF CUP

2) PRINTING COLOUS: 6 UNIT 3) MACHINE SPEED: Max.18000pcs/h

4) PRINTING SPEED: Max.15000pcs/h

CUP DIAMETER: φ50-φ754 SEGMENTS OF BLANKETSPEED CURVEY

CUP DIAMETER: φ75-φ1252 SEGMENTS OF BLANKETSPEED CURVEY

5) MAIN MOTOR POWER: 5.5kW 6) FEEDING ONVEYOR MOTOR POWER: 0.1kW

7) TAKE OFF CONVEYOR MOTOR: 0.1kW

8) CURING: UV CURING,ON-LINE 9) CURING POWER: 2×2.5kW

10)VACUUM PUMP POWER: 1.1kW 11)VACUUM PUMP CAPACITY: 4.8m³/min

12) AIR PRESSURE: 0.6Mpa 13) AIR CONSUMPTION: 0.6l/min(COMPRESSED AIR)

14) POWER SOURCE: 380V 3-Phise 50Hz 15) MACHINE WEIGHT: App.8T 16)SKETCH MAP OF THE MACHINE

2, EQUIPMENTCONFIGURATION AND FUNCTION

A, PRINTING UNIT
1)THE NAME OF UNIT

2) BLANKET CYLINDER (1#): φ600mm,STEEL MATTERIAL WITH SURFACE FINE GRINDED,2 SIGN FOR BLANKET HOLD,ROLLER SURFACE ROUGHNESS Ra up to 3.2μm,CIRCULAR RUNOUT down to 35μm

3) PLATE CYLINDER (2#): φ150mm,STEEL MATTER,HARD CHROMIUM PLATED.PIN-BAR TYPE PLATE

4)PLATE PRESS ADJUSTMENT: PRECISION FINE TURN HANDWHEEL & SWIFT CLUTCHING LEVER.PRESS ADJUSTMENT ADOPTS WORM REDUCER. WORKING PRINCIPLE IS TO CHANGE THE ANGLE OF THE ECCENTRIC SHAFT

5) CIRCULAR ADJUSTMENT: ADJUST RADIAN LENTH ±2 mm

6)CROSS ADJUSTMENT: ADJUST SPACE≈±2mm

1,CROSS ADJUSTMENT 2,CIRCULAR ADJUSTMENT

3,PLATE PRESS ADJUSTMENT 4,CLUTCH

5,CLUTCH POSITION PIN 6,PRESS ADJUSTMENT SIGN

7) INK UNIT: INK UNIT CAN BE OPENED AND CLOSED.PRECISION PIN IS AVAILABLE FOR POSITIONING WHEN IT IS CLOSED

8) THE NAME OF THE INK UNIT

9) FORM ROLLER (1#): φ150mm,PET RUBBER-COVERED, Hs50°; SYNCHROUS WITH MAIN MACHINE

10) NO.1 OSCILLATING ROLLER (2#): φ65mm,STEEL MATERIAL,HARD CHROMIUM PLATED; SYNCHROUS WITH MAIN MACHINE.WHEN IT ROTATES, IT ALSO MOVES AXIALLY

11) NO.2 OSCILLATING ROLLER (3#): φ65mm,STEEL MATERIAL,HARD CHROMIUM PLATED; SYNCHROUS WITH MAIN MACHINE.WHEN IT ROTATES, IT ALSO MOVES AXIALLY

12) INK FOUNTAIN ROLLER (4#): φ68mm,STEEL MATERIAL,HARD CHROMIUM PLATED; SYNCHROUS WITH MAIN MACHINE

13) INTERMEDIATE RUBBER ROLLER(5#): φ50mm,PET RUBBER-COVERED,Hs60°

14) TRANSFER ROLLER(6#): φ45mm,PET RUBBER-COVERED,Hs60°

15) AIR CYLINDER FOR PUSHING THE FORM ROLLER (7#): THIS CYLINDER CAN BE MANIPULATED INDIVIDUALLY. IT IS FOR PUSHING THE FORM ROLLER TO ENGAGE ON PLATE CYLINDER,OR RELEASE IT FROM THE PLATE CYLINDER

16) INK TANK AND ADJUSTING SCREWS (8#): INK TANK ADOPTS LY-13 HARD ALUMINUM MATERIAL FOR GOOD HEAT RADIATION REASON,AND TO AVOID DENATURE OF INK. COMBINATION OF ADJUSTING SCREWS AND THREAD PROTECTION PART CAN ENSURE THE ACCURACY OF ADJUSTMENT

17)FORM ROLLER PRESS ADJUSTMENT: BY TURNING THE HANDWHEEL MOUNTED ON THE END OF THE SHAFT. WORKING PRINCIPLE IS TO CHANGE THE ANGLE OF THE POSITIONING CAM

18) PRINTER UNIT POSITION ADJUSTMENTWITH CROSS ADJUSTMENT,PORTRAIT ADJUSTMENT AND ANGLE ADJUSTMENT.ALL ADJUSTMENT IS CARRIED OUT BY TURNING THE THREAD ROD
B,CUP FEEDER TAKE OFF UNIT
1) INDEX UNITTYPE: CAM INDEXCENTER: 200mm INDEX Number: 8 2) MANDREL ANGLE: 30°

3) MANDREL POSITION

4) CUP FEEDING STYLE: BELT CONVEYOR

5) LOADING STYLES: CROLL FEEDER,DRIVED BY MAIN MOTOR, SYNCHRONOUS WITH MAIN MACHINE.

6) SCROLL FEEDER MODEL: φ72mm PITCH:10—20mm (VARYING PITCH SCREW) 4PCS

7) CORONA: 1KW CORONA DEVICE,SURFACE TENSION CAN REACH 38dyn

8) PRINTING: WHEN CUP IS TRANSFERRED TO THIS POSITION, THE IMAGE ON THE BLANKET WILL BE PRINTED ON THE CUP SURFACE

9) CURING: WHEN MACHINE IS STOP, UV LIGHT WILL BE COVERED, SO AS TO PROTECT THE OPERATOR.

10)TAKE OFFWHEN PRINTED AND DRYIED CUP IS TRANSFERRED TO THIS POSITION, IT WILL BE BLOWN OUT BY COMPRESSED AIR AND SENT TO TAKE OFF CONVEYOR BELT
3, ELECTRICFITTINGS BRAND
1) SWITCH,BUTTON: Schneider 2) SIGNAL LAMPS: chneider

3) CONTACTOR: Schneider 4) THERMAL OVERLOAD RELAY: Schneider

5) TIME DELAY SWITCH: Schneider 6) PLASTIC FIBRE OPTIC LIGHT GUIDE & AMPLIFIER: Schneider

7) CIRCULT BREAKER: ABB 8) Motor inverter controller: ABB 9) RELAY: NISA 10) PLC: SIEMENS

Printing Cup samples

4, STANDARDS FOR ACCEPTANCE

THE ACCEPTANCE OF THE WQUIPMENTS IS BASE ON AND ACCORDING TO THE FOLLOWINGCONDITION AND DEMANDS.DEMANDS ANDSTANDARDS FOR TECHNOLOGICAL TEST-RUNNING
1) TYPE OF CUP

a) MATTER: PP b) SHAPE: AS THE DRAWING c) DEMANDS FOR THE QUALITY OF CUPS:

*SAME SHAPE AND SAME SIZE,GOOD MATCH UP WITH MANDREL

*PRINTING SURFACE OF THE CUPS ARE BRIGHT AND EVEN, NOT SMALL PIT OUT AND DOWN

*THE ERROR BETWEEN THE TWO CUPS PUTTING TOGETHER SHOULD NOT BE down to ±1mm

2) PICTURE

a) AS THE SAMPLE b) INK USED-TIGER ROLLER (MADE IN JAPAN)

c) PRINTING QUANTITY:

*CLEAR-LOOKIG BOTH PICTURE AND WORDS *INK-COATING EVEN

*UNFADE IN COLOR BEFORE CURING,ABLE TO BEAR TEMPERATURE UP TO 120°C

*SEREENDOT 80LINE/INCH

3)PRINTING SPEED:

RIM DIAMENTER: φ75mm CAPACITY: 0.25L PRINTING SPEED: 120pcs/min