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EMM103-1 Two Components Phenolic Low Pressure Foaming Machine - details see: https://www.machineto.com/emm103-1-two-components-phenolic-low-pressure-foaming-machine-10060473

EMM103-1 Two Components Phenolic Low Pressure Foaming Machine

1. Feature

EMM103 series low pressure foaming machine is my company tracking international high-end technology products, with the phenolic heat preservation industry application independent innovation and development of a high technology products. The Lord shut a imported from abroad, the technology of equipment performance and safe and reliable performance reach the advanced level of the same period foreign similar products. In the domestic numerous users with other manufacturers in the equipment used for comparison, our factory equipment reliability and accuracy are in a leading position.

Constant in developing EMM103 series, will technology into the "best practice" "plug and play" in the process, equipment all of the modules installed in a whole on the frame, equipment components of the pipeline between short, the pressure loss less, more accurate temperature control, and optimize the control technology, so as to further improve the reliability of the process and the quality of the product.

EMM103-type 1 low pressure foaming machine, with A resin (A) material cans, A curing agent (B) material cans, Two measurement unit were used respectively to independent frequency conversion motor drive, through the change of metering pump rotation speed to control the output of the metering pump flow.

2. Technical capacity

2.1 Model:EMM103-1

2.2 Foam type:Phenolic foaming

2.3 Viscosity:(25°C)

Phenolic resin:~2000mPas

Curing agent:~1000mPas

2.4Pouring output:1000-2000g/s (100:12), adjust range of mix ratio:100:50~100:10

2.5 Injection time:0.5~99.99(accuracy reach 0.01s)

2.6InjectionProgram No.:

Manual injection: panel 1 group button/continuous injection

2.7 Measure unit:measure accuracy≤0.5%

For component’s measurement, it includes bracket with vibration pads, variable frequency motor, coupling axial, piston pumps and valves, electronic pressure switches, etc.

2.8 Pressure limitation & control system

When components work pressure control in 1 ~ 4 MPa, if working pressure beyond the scope of the set, the equipment to be automatic stop injection, alarm and show a "work pressure is not normal" fault information.

Electric protection: the pressure of the pressure set protection, equipment automatic stop, alarm and display the pump pressure "of the fault information.

Components of the metering pump minimum preloading protection for 0.25 MPa set A pump, B pump set to 0.15 MPa.

2.9 Flow measurement and control system

According to the pump output flow and process requirements mixture components and related parameters; group were traffic speed control motor speed by changing the pump output flow, remove the mixing head, with each injection valve so that A, B flow to each container of raw materials .Flow of each component separately and mixing parameters to detect than the parameters, correction to achieve the component flow regulation and control.

2.10 Component filter

Two components have independent mesh filter between metering pump and barrel. Filtering accuracy is 330μm.

2.11 Mixing head

2.12 A (resin) material tank: 1

2.13 B (curing agent) material tank: 1

2.14 Temperature Control Unit

2.15 Automatic/hand charging units

2.16 Electrical Control System

2.17 Piping system

2.18 Supply and equipment weight, area:

Control voltage:3 × 380V/50HZ

Input power:25KW About

3. Configuration list

Serial number	Name	Place of origin	Quantity
1	Frame	China	1 set
2	A (resin) gear measurement unit	Metering pumps: China Drive Motor: Taiwan	1 set
3	B (curing agent) diaphragm metering unit	Metering pumps: Shanghai China Drive Motor: Shanghai China	1 set
4	Pressure limits and control system	High voltage switch: Guangzhou China	2 sets
5	Components flow ratio detection system	Mixing head measured directly	1 set
6	Polyether polyols nets type filter	(330μm)	1 set
7	multi-isocyanate nets type filter	(330μm)	1 set
8	Mixing head	China	1 set
9	500 liters A tank	China	1 set
10	100 liters B tank	China	1 set
11	temperature control system	Omron	1 set
12	A gear charging system	Shanghai China
13	Electrical Control System	PLC, input/out of module: Taiwan of Taiwan Inverter: Taiwan of Taiwan Low voltage electrical: schneider Button to switch: schneider	1 set
14	Pipeline system	High pressure piping, connector: guangzhou central plains Pneumatic system pressure reducing valve, electromagnetic valve: Taiwan and dirk	1 set
15	5 HP cold water machine	Import host	1 set