Disc granulator used in Cement plant

Disc granulator used in Cement plant, 1, High pelletizing efficiency: up to 93%, 2,Size of granule:1-40mm;, 3, Uniform particle - details see: https://www.machineto.com/disc-granulator-used-in-cement-plant-10299365

Machine Type:Granulator	Condition:New	Product Type:Fertilizer	Place of Origin:Henan China (Mainland)
Brand Name:YD	Model Number:YD2600	Voltage:330V	Power(W):11KW
Dimension(LWH):300030002800	Weight:3210kg	Certification:ISO9001-2008	After-sales Service Provided:Engineers available to service machinery overseas
Rotate speed:12r\min	Slope(%):35-55 degree	Disc flange height:500mm	Capacity(t\h):12

Summary:

Disc granulator used in Cement plant , also called granulator or disc pelletizer, is used to make powder into ball shape, widely applied in cement industry, iron and steel industry and chemical fertilizer industry.

With flexible transmission device, the motor drive the reducer to make the disc rotate. While add water or binding agent to the input material, the input material will be pelletized or prilled under the force of gravity, friction, binding power and centrifugal force.

Main Application:

Disc granulator used in Cement plant is mainly used in prilling and pelleting for coal powder, cement, clinker, limestone, shale and clay.

This disc granulator is not only suitable for pelleting in cement industry, iron and steel industry , petrochemical, pharmaceutical, food and building industry, but also in fertilizer industry.

Features:

1, High pelletizing efficiency: up to 93%

2,Size of granule:1-40mm;

3,Easy to adjust the slant angle;

4, Uniform particle\granule size;

5,Dustless Operation;

6, Start smoothly and slow down impact force;

7,Simple structure ,easy maintenance , low consumption and noise;

Recommendation:

For the customers that require small granule and large capacity, we don’t suggest using large diameter disc pelletizer , because the larger diameter of the disc pelletizer , the slower of the speed , and which makes the size of the granule bigger. So if our customer’s need large capacity and small size of the granule ,we suggest using more than one small diameter pelletizers , so that can meet the requirement of capacity.

Technical Parameters:

For Chemical Fertilizer Industry
Model (mm)	Ø1800	Ø2000	Ø2500	Ø2800	Ø3000	Ø3200	Ø3600
Disc flange height (mm)	300	350	350	400	450	500	550
Volume m3	1.4	1.8	2.5	3.3	3.9	4.3	5.5
Rotation speed(r/min)	18	18	18	18	16	13.6	11.3
Motor power kw	5.5	7.5	7.5	11	11	15	18.5
Capacity (t/h)	0.6-1.0	0.8-1.2	1.0-1.5	1.0-2.5	2.0-3.0	2.0-3.5	3.0-5.0

For Cement Industry
Model (mm)	Ø1800	Ø2200	Ø2600	Ø2800	Ø3200	Ø3600	Ø4200
Rotate speed (r/min)	19	14	12	12	12	9	7
Slant angle	45	35-55	35-55	35-55	35-55	35-55	35-55
Disc flange height (mm)	300	500	500	640	640	450-700	950
Capacity (t/h)	3	8	12	16	18	18-22	33
Power (kw)	5.5	7.5	11	11	11	15	18.5
Weight (kg)	2240	2850	3250	3710	5110	6510	7600

How to choose the suitable pelletizer:

The size must upon the capacity of the kiln, the formula is :

Q=1.5D2

H=(0.16~0.2)D

Expression:Q(T\H)--capacity of the granule per hour;D(m)-diameter of the pelletizer;H(m)- Disc flange height.

It is suitable that the disc flange height is 0.16 to 0.2 times than the diameter of the disc. Because these design can decrease the slant angle of the disc, it will increase disc working surface and enhance the quality for pelletizing.

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