Computerized comforter making machine line QL150F

1.with PLC control system, 2.safety relay arranged to protect the machine, 3.key parts are adopted by Siemens and Omron, 4.CE - details see: https://www.machineto.com/computerized-comforter-making-machine-line-ql150f-10262921

Place of Origin:Shandong China (Mainland)	Brand Name:LION	Model Number:Comforter making machine QL150F	After-sales Service Provided:Engineers available to service machinery overseas
Certificate:CE certificate

1.Equipment:

Bale breaker --> Pre-opener-->Blower-->Mixer-->Carding machine-->Cross lapper-->Cutting device-->Comforter filling device

2. Material application:

The whole machine line is specialized in thermal bonded fiber producing.

Material request: Polyester fiber 1.5D 2D 3D 6D 7D 15D 10D and other polyester filling material.

3. Main description:

The whole line computerized comforter filling machine has been developed according to the customer’s feed back during their operation and the Eu safety rules.
It is adjusted by PLC control system that can be handled by 3 operators.
24v control system that will protect the operators safety.
There is safety relay arranged the control system that will stop the machine when any problem happens and protect the machine and operators safe.
Adjustable thickness of the wadding.
All components are adapted by the most famous world brand such like Siemens, Omron and Schneider, AB is optional that can be arranged by the customer’s requirement.
The whole line main structure is produced by computerized laser cutting machine that is stable and long life use.

4. Main configuration:

a) Bale breaker

Specification:

Production name	Bale breaker*2pcs	Item no.	QL10B-130
Working width	1200mm	Scale accuracy	±4%
Power	4.5kw	Capacity	150kg/h

Description:

•The feeding quantity is controlled by photo switch to ensure that the feed uniformly continuously.•Conveyor belt anti-deviation device.

•Nail belt speed adjustable; the feeding quantity can be adjusted by automatically during the producing.

•The tolerance of bale opener scale can be controlled around 4% tolerances.

•PLC control system.

b) Pre-opener

Specification:

Production name	Pre-opening machine	Item no.	QL20A-120
Working width	1200mm	Opening rate	60% up
Fiber bundle unopened	≤30mm	Capacity	Min.200kg/h
Power	7kw	Voltage	380v 3phase or 220v 3phase

Description:

The fiber opener is mainly used for opening polyester fiber that ready for producing in the carding machine. There is small area for this opener needed with simple operation and lower energy required.

There is metal alarm system assembled to the machine by the control electrical control system to avoid the wire broken.

c) Fiber feeding machine

Specification:

Production name	Fiber feeding machine	Working width	1500mm
Power	2.25kw	Voltage	380v 50Hz 3phase
Evener roller dia.	350mm	Roller speed	240r/min
Fiber picker diameter	350mm	Nail belt speed	4.8m/min

Description:

The fiber feeding machine is used to mix and transport the fiber to the carding machine regularly which is assembled with a vibrating plate that controlled by a photo switch.

d) Single cylinder double doffer carding machine

Specification:

Production name	Carding machine	Working width	1500mm
Power	10.5kw/15hp	Voltage	380v 50Hz 3phase
Capacity	Max. 150kg/h	Cylinder diameter	1020mm

Description:

The carding machine is mainly used for wool, polyester, polypropylene fiber and other chemical fiber carding to produce fiber webs. Every working roller is passed balance process testing, so that the machine is not shaking during the time of high speed working and lower noise. There are metal measure devise assembled to both feeding roller and doffer.

We have developed our traditional carding machine to now with 4 bearing assembled, so that is increased the balance function stably.

The developed carding machine has calm working, lower noise, flat finished fiber web, lower energy cost and capacity increased.

e) Cross lapper

Specification:

Production name	Cross lapper	Working width	2600mm
Power	4.5kw/6hp	Lapper speed	Max. 35m/min

Description:

Plane shaping; short lapping distance; Un-crackle web; Uniformity quality.

PLC controlled swing screens and transducer speed controlled.

f) Cutting and filling belt

Specification:

Production name	Cutting and filling device	Item no.	QL150
Voltage	380v 50Hz 3phase	Power	2.62kw
Capacity	Max.150kg/h, 100pcs/h	Quilting size	2600*2400mm

Description:

The automatic cutting and filling machine is mainly used to fill the wadding into comforter case by 2 operators holding the case at the end of the filling device.

It is high speed with 150pcs per hour capability.

Optional device for the wadding rolling according to the customer’s requirement that can be replaced to the comforter filling device position.

5. Contact:

Packaging Detail:The comforter making machine will be packaged by MDF board.

Delivery Detail:80 days after receipt the advance payment