Complete Plant Design: 50~2000T/H Stone Crushing Plant

Choke feeding of cone crushers all the time, Constant capacity, Concentrated plant to have easy operation and minimize operator - details see: https://www.machineto.com/complete-plant-design-50-2000t-h-stone-crushing-plant-10365651

Place of Origin:Taiwan

Brand Name:CMC

Complete Plant Design: 50~2000T/H Stone Crushing Plant

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Introduction of CMC stone crushing plant:

Since CMC (Chyi Meang Machinery Co., LTD) was founded in 1969, by Mr. Jean Hsu Chien, CMC has devoted to the modernization of stone crusher and the production process simplification and centralization to meet customer satisfaction. The initial CMC crushing plant arrangement is similar to usual arrangement of most competitor, no stockpile, no concetrated in a limit area, lots of conveyors, difficult to maintain nominal capacity i.e. capacity fluctuate a lot

By the spirit of pursuing better on better in continuous improvement on product technnology. CMC has created the current unique crushing plant arragement with lots advantage describe following in early history. The unique single Dump hopper, double Tunnel Crushing process improve efficiency and reduce production cost significant

Advantages:

♦Choke feeding of cone crushers all the time. Due to surge bin above cone crusher and variable speed feeder under tunnel. Of course, tunnel is main point

♦Constant capacity and cubic shape by choke feeding cone crusher

♦Centralized plant with tall control room to minimize operator. Typical 300-500T/H only need one operator in control room and the other for maintenance plant itself

♦Primary/Secondary/Tertiary Crushing stages can be individual operated due to twin tunnels system. So the down time can be minimized when any maintenance is required in any stages. Also power can be saved in case only certain product is required, like base coarse only, in some period of time

♦All the final products are from tertiary cone crusher only. Secondary cone crusher does not take any final products. Therefore, product shape is very cubic. Besides, the fines under CSS of tertiary crusher are also mixed together into feeding of tertiary crusher which make final products of tertiary crusher is very beatiful due to cavity is dense

Process of Stone Crushing Plant:

Big rock is fed into dump hopper and sent by grizzly feeder to jaw crusher. Mud and fines size below grizzly bars will by pass into scalp screen which locate under grizzly feeder to separate quarry waste out and large size again join output of jaw crusher to first tunnel. From first tunnel, material is sent by variable speed feeder and conveyor into secondary cone crusher. Product of secondary cone crusher will be sent to second tunnel. From second tunnel, material is sent by variable speed feeder and conveyor into tertiary cone crusher. Product of tertiary cone crushers will be sent to product screen for separation of final products. Over size will be returned back to second tunnel again. Sometimes VSI is required for shaping of aggregate, also river gravel crushing will required additional sand classifier and mud water recycle process.

Points for attention in choosing stone crushing plant:

Every crushing plant is a tailor made delicated one designed by CMC to fit each client specific requirment. Therefore mutual communication on specification is very important.

So when ordering, or to receive a complete quotation, please specify the following.

(A)Material

*What is the material to be crushed?

*Material properties(specific gravity, hardness, adhesiveness and brittleness)

*Temperature of material

*Does the material have corrosive property?

*Moisture content and clay or dirt content of material.

(B)Crushing conditions

*Desired size of product.

*Maximum size of material, and size distribution of feeds.

*Per-hour crushing capacity desired (maximum and mean)

(C)Scope of supply