complete line for production of dry pasta, long and short
Place of Origin:Italy | Brand Name:VITANZA CLAUDIO | Model Number:k300-600 | Production Capacity:300kg-600kg hours |
2) AUTOMATIC PRESS MODEL ¡§K300¡¨
Automatic continuous press K300 for the production of long pasta, consisting of:
„h Volumetric type water do ser in order to obtain a constant dosing of liquids and to achieve a
regular flour humidification
„h Volumetric type flour do ser by scroll feeding. Adjustment through motor driven by inverter.
Flour feeding chamber equipped with sensors for maximum and minimum levels. Stirrer with
geared motor.
„h Turbine pre-mixer with liquid sprinkling so to achieve a perfect humidification of all semolina
particles. The turbine is composed by a shaft with rotary paddles which rotating at the maximum
speed gives the assurance to obtain a good mixture where all particles are humidified in the
correct way avoiding clots formations.
„h Kneading vat with main shifting shaft equipped with adjustable paddles for product feeding.
Sliding gate to help emptying the kneading vat in order to permit a very fast and carefully
cleaning. Kneading vat managed by a geared motor.
„h Mechanical device for vacuum system equipped with rotating valve in cast iron managed by a
fixed turns geared motor.
„h Second vacuum mixer for in feed scroll feeding connected directly to the extruding chamber.
Plexiglas cover to control product loading. Sensor for ¡§product high level¡¨ detection.
„h All mixers are equipped with three phases asynchronous oil bath geared motors lubricated for life.
All mixing shafts paddles in stainless steel
„h Vacuum pump at machine side or at machine interior
„h Compression unit with chromate and hardened scroll mm.140 of very high quality driven by an
electronic geared motor to choose the optimal maximum speed. Thrust bearing unit with roller
and bath oil axials. Reduction gear and motor managed by an electronic device system.
„h ROUND HEAD with diffuser and digital pressure control. Constant control of head pressure and
temperature. Machine stop at maximum pressure. Die extraction by hydraulic system Die with a
300 mm. diameter with seal and automatic discharge.
Cooling centrifuge fan and pasta discharge placed in an ideal position so to permit to the pastaTo drop directly in the pre-drying unit. Visual control of pasta production„h Electronic panel with wheels for positioning at machine side for control of all machineoperations. Main board in accordance with all safety rules„h Stainless steel structure complete with legs, ladder with carbon steel scaffold.
3) AUTOMATIC CLOSED CIRCUIT UNIT for cooling the extrusion pipe and head.
Refrigeration through gas R404. The system allows to work at controlled temperature
In order to produce also short pasta you need:
NO. 1 CONVEYOR FROM PRESS K300 TO TRABATTO FOR SHORT PASTA
NO. 1 PRE-DRYING UNIT FOR SHORT PASTA
Shaker pre-drying unit for short pasta composed by no. 8 shaking vibrating tiers with stainless steel
net (mesh mm2 0,5) adjustable product advancing speed. Output: 300 Kg./h
TECHNICAL FEATURES
Short pasta with be transported on the stainless steel net shaken by a vibrator.
Base and complete structure in stainless steel.
The tiers movement mechanism is generated by brackets system
Insulating panels in polyurethane with inner and outer surfaces in stainless steel.
Asynchronous three phases motors with high temperature power resistance managing centrifuge fans.
Electric finned resistance or overheated water battery
Digital plant for temperature control
NO. 24 TROLLEYS WITH TRAYS FOR SHORT PASTA FOR DRYERS EC100
PACKING MACHINE FOR DRY SHORT PASTA
WEIGHING-FILLING-SEALING MACHINE MOD. BG 37/IM-1 composed by:
NO. 1 HOPPER: in stainless steel AISI 304 and aluminium. The product is discharged on the
vibrating channel in stainless steel – dimpled and teflon coated -and conveyed towards the infeed
conveyor. Product flow is controlled by an adjustable gate and the flowing speed is controlled by a
potentiometer
NO. 1 INFEED CONVEYOR: in stainless steel AISI 304.
NO. 1 ELECTRONIC WEIGHING UNIT: body in stainless steel AISI 304
Vibrating channel in stainless steel AISI 304 – dimpled and Teflon coated- adjustable vibration speed
Vibrating channel is divided into 2 sectors – 1 for rough weight, 1 for accurate weight.
Electronic loading cell fitted with electronic weight control device for setting of the roughing,
accuracy and vibration speed
Scale self-calibration
Mix-max weight: from 50 to 2000 grams (according to product volume)
Weight accuracy is subject to:
Feeding of the product at a constant rate so as to maintain a constant level inside the machine
hopper
Constant bulk density
Cleaning of the filling areas at regular time interval
NO. 1 VERTICAL PACKING MACHINE - body in aluminium and stainless steel AISI 304
Machine functions performed by PLC + TOUCH SCREEN display to set up all packing machine
functions
Possibility of recalling stored programs
No. 1 forming tube in stainless steel AISI 304 suitable for packing of bags with following size:
Width: min mm. 100 – max. mm. 245
Length: min mm. 100 – max no limits
Sealing bars: 1 vertical – 2 horizontal
Horizontal sealing bar fitted with hot printer
Thermoheated sealing bars with built-in thermocouples and metallic cover for feeder protection
Pneumatic vertical and horizontal sealing bars
Easy shift of the vertical sealing bar to make easier maintenance on the forming tube
Draw-belts covers in stainless steel AISI 304
Film drawing by draw-belts with independent control of the operating pressure through regulators
Position ON-OFF for the automatic approach of the draw-belts to the forming tube
Length adjusting and sizing by means of PLC
Bags counter with electronic stop on reached programmed number of bags
Alarm for film end, reached number of pre-set number of bags, end of dater tape
Power: 220V single phase 50 or 60hz
Films: coupled, PP or laminated
Film width: max. mm. 540
Bags weight: from 20 to 2000 grams (according to product volume)
Output capacity: about 10 bags / minute (500 gr) but anyhow subject to:
Uninterrupted product flow
Uniformity of film thickness
Connection of the machine to an effective air pressure system
Strict maintenance of the machine as per our instruction manual
NO. 1 DISCHARGE CONVEYOR – in stainless steel AISI 304
Parts touching the product are suitable for food product
Conveyor fitted with motor and gear motor
Size of the conveyor: about cm. 192 (length) x cm. 31 (width)
NO. 1 PHOTOCELL FOR PRINT CENTERING
“ PRICE” PROPOSALS
NO. 1 FLOUR ELEVATOR x 700 kg
NO. 1 PRESS K300 WITH NO DIE
NO. 7 EACH BRONZE DIE
NO. 2 SPECIAL DIES PRE-FILTER
NO. 3 KNIVES SET SIZE PASTA
NO. 1 DIE FOR “PENNE” WITH SPECIAL CUTTER
NO. 1 COOLING UNIT
NO. 6 DRYING CABINETS EC100
NO. 1 CONVEYOR FROM PRESS K300 TO TRABATTO
NO. 1 PRE-DRYER FOR SHORT PASTA
NO. 24 TROLLEYS WITH TRAYS FOR DRYER
NO. 1 PACKAGING MACHINE “BG 37 IM-1
(as described with no accessories)
NO. 10 DAIS X ASSEMBLY X 2 technical
TOTAL PRICE LINE EURO € 350.000,00
TOTAL PRICE U.S. Dollars AMERICAN 462.000,00
Packaging Detail:request installation and staff training at your company |
Delivery Detail:180 day |