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1. CE certificate, 2. Stainless steel, 3. Installation, after-sell service free for one year, 4. PLC SIEMENS touch screen - details see: https://www.machineto.com/coffee-spray-dryer-10295898

Description

Spray drying process is the widest used in the liquid forming process and in drying industry. The drying technology is most suitable for powder, particle products from materials, such as,solution, emulsion, SC and pumpable paste states material. For this reason, when the particle size and distribution of the final product, their residual water contents, the stacking density and particle shape must meet the precision standard, spray drying process is one of the most desired processes.

Principle

After filtering and heating, the air enters into air distributor on top of the Drying Equipment. The hot air enters into the drying room in spiral form and uniformly. By .passing through high-speed centrifugal atomizer on top of tower, the material liquid will rotate and be sprayed into the extremely fine mist liquid beads. Through the very short time of contacting with heating air, the material can be dried into final products. The final products will be discharged continuously from the bottom of drying tower and from cyclone separator. The waste gas will be discharged from exhaust fan.

Features

At a high speed of drying,after spraying of the material liquid, the surface area will be increased greatly. In the hot air flow, 95%-98% of water can be evaporated at a moment. The time of completing the drying needs only several seconds.

This is especially suitable for drying the heat sensitive materials. Its final products own good uniformity, mobility, dissolving capacity. And the final products are high in their purity and good in their quality.

The production procedures are simple and the operation and control are easy.The liquid with the moisture contents 40-60% (for special materials, the contents may reach 90%) can be dried into the powder of particle products for one time. After drying, there is no need for crushing and sieving, so as to reduce operation procedures in the production and to enhance product purity. The product particle diameters, looseness and water contents can be adjusted through changing the operation condition in a certain scope. It is very convenient to carry out control and management.

Technical data

specification LPG 5 25 50 100 150 200-3000 Tep of inlet air (centigrade) 350 Tep of outlet air (centigrade) 80-90 (kg/h) Evaporated capacity 5 25 50 100 150 200-3000 Transmitted Compressed air By machine (rpm)Rotating speed 25000 22000 21500 18000 18000 15000 (mm) Dia. of atomizing disk 50 120 120 120 150 180-340 Heat source Electricity Electricity Electricity+ steam, oil fuel, gas Electricity+ steam Electricity+ steam, oil fuel, gas Solved by customer (kw) Powder of electric heater 9 45 60 81 99 (%) Yield of dry powder 95 95 95 95 95 95 Installation Size for reference A(mm) 1000 1290 1730 2500 2800 Decided in accordance with actual condition B(mm) 2100 3410 4245 5300 6000 C(mm) 2300 4260 4645 6000 6700 φ D(mm) 1060 1800 2133 2560 2860 E1(mm) 1050 1200 1640 2100 2180 E2(mm) 1050 1200 1640 2100 2180 F(mm) 750 1000 1250 1750 1970 G(mm) 530 1700 1750 1930 2080 H(mm) 530 1300 1800 2600 3050 I(mm) 530 1550 1600 1780 1960

1. Application

Spray drying machine is a wide applied process in liquid process shaping and drying industry. Particularly it is suitable for producing powder, granule or block solid product from solution, emulsion, suspending liquid and pumped paste liquid. Therefore when the distribution of granule size, final moisture, bulk density, granule shape of finished product must be conformed to accuracy standard, the spray drying is an ideal process.

It's widely used infoodstuff, pharmceutical and chemicalindustry, such as egg

powder, amino acid product, protein, pork blood powder, flavouring, pectin,

herbal extract, pigment, and washing-powder etc.

2. Working principle of this kind drying equipment

After filtering and heating, the fresh air enter into the air distributor at the top of drying tower, distributed in spiral form uniformly. At the same time, the material liquid sucked by pump, and convey to the top atomizer, then spray to extremely fine mist liquid drop. Through the short time of contacting with hot air, the material moisture evaporated at once, so dried into final product. The finished product will be discharged continuously from the bottom of drying tower, and collected in the product tank in the bottom of cyclone separator. The waste air will be discharged outside by exhaust fan automatically.

3. Main technical design

Atomizing way:

Centrifugal atomizing or pressure atomizing

Air - filtering system:

Pre & Middle air filter and HEPA

Input system:

Adjustable Screw or mono Pump

Heating way:

Electric, natural gas or other heating way

Dust exhaust system:

Cyclone separater×2 + water film duster or pulse bag filter

Collect product system:

Discharge interminately by Cyclone separater and Main tower chamber

Control system:

The atomizer is adjusted stably by frequency conversion control; inlet and outlet temperature inside can be set up precisely. PLC control . Touch screen.

After-sell service:

All our machines guaranteed for trouble free performance for a period of 12 months from commissioning in buyer place.

Installation, commissioning, training for buyer's technicians and other after sell service all for free.