Automatic Welding Positioner
Type:Welding Positioner | Condition:New | Place of Origin:Sichuan China (Mainland) | Brand Name:Hanyan Technology |
Model Number:H series | Usage:WELDING (rotating and tilting) | Dimensions:2160*1875*1555mm | Weight:0.1-200T |
Certification:CE/CCC/ISO9001 | Voltage:380V | Current:9.6A | Rated Capacity:6KVA |
The welding positioner who can rotate and tilt makes the workpiece at the best welding position. It normally works with welding manipulator, special welding machines to realize the automatic welding of complicated workpieces.
Our company has several series positioner: HB series single seat postioner, HBS series double-seat positioner, HBT series positioner, HBL series L-type positioner and SPH series turn-table.
1. HB Series Single-column Welding Positioner
This positioner which has simple structure and high stability is mainly used with SAW machines.
Table rotating adopts imported transducer to realize stepless regulation, wide speed range and stable operation.
Table tilting is drove by AC motor with helical-worm reducer and self lock function, realized stable tilting.
The table is made by precision casting. There is T-type groove and ring type position line, available for locating and clamping work piece.
Operation is convenient by remote-control pendant.
Linkage on the control box can control with other welding equipments.
Performance features:
It is applicable to kinds of axes, dicks, tank and etc. Work table surface is made of finished casting, and cannot be hurt easily by welding spatter. Uniform position lines are made on the surface. T-shaped grooves are available, which can facilitate the installation of various fixing and clamping unit..
Stepless speed regulation of imported transducer is adopted for work table rotation, which has a wide speed adjustment range and high working stability.
Tilting of work table adopts gear worm reducer to keep constant-speed reversal within 120°with large turning torque, self-locking and reliable positioning.
All machine bodies adopt seat-type structure that gives an integral reliability. Generally, they do not need to be fixed on the foundation, and are convenient to be moved.
Remote control pendant is equipped, convenient and flexible in operation. Linkage interfaces are reserved in the electrical box, which can realize the connection and linkage operation mechanisms and welding machines.
Note: As per customers' different demands, we can also design and manufacture large load or special welding positioners; for examples, horizontal revolving platform, L-type positioner, double-column heavy positioned and etc.
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2. HBS Series Double-Column Welding Positioner
It is used for position of large size workpiece. Clamp the work piece on the tilting frock which is prepared by user, integrate the positioner with frock to be a whole, then, lifting and rotating angle- n×360°can be realized. And this equipment is usually applied in railway manufacture industry. Main functions:
It has the function of lifting and rotating in n×360°.
Main features:
The operation is convenient. It can be assembled and operated in lower position and rotated in higher position, which make sure the welding seam always in perfect place.
The speed is adjusted by transducer stepless regulation, slowing down impact of start and stop. The rotation of work table is controlled by worm reducer, rotating in n×360°.
With large torque and self-locking function;
Lifting system is safety, reliable and precisely in positioning.
The structure of this positioner is much more stable and load capacity is heaver than general ones.
It is needed to be fixed on the floor. The user needs to prepare foundation before assembly.
Remote-control is equipped.
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3. HBL Series L-type Welding Positioner
It mainly assistant for large size structure part welding, can rotating in ±180°and tilting in n×360°.
Main functions:
It has the function of rotating in ±180°, tilting in n×360°and lifting in vertical.
The lifting function is optional.
If equipped with lifting device, the operation is more convenient. It can be assembled and operated in lower position and rotated in higher position, which make sure the welding seam always in perfect place.
There are radial T slots on the workplate surface for fixing workpiece. The rotation is adopted variable frequency regular in stepless, with large regulating range and stable operating, etc.
The tilting of workplate is controlled by worm and gear reducer transmission, tilting in n×360°. The torque is large and equipped with self-locking function.
The drive system adopts dual or single drive mode. It is also determined by actual situation. Dual drive has has the feature of small transmission gap and safe operation system, etc.
Lifting system is safety, reliable and precisely in positioning.
The structure is compactly, covering small space and operation is convenient.
It can be operated in any place by remote control box.
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4. Heavy Load Positioner
It is used for large load work piece whose weight is above 10 tons.
Main functions:
It has rotating and tilting function.
Main features:
The frame, boom and work table are adopted box structure, with light weight, good rigidity and nice appearance. There are radial T-shaped grooves on the work table surface for fixing workpiece. Meanwhile, the work table adopts well thermal material to prevent table splitting when the workpiece is preheated too high.
The system is equipped with water cooling cycling unit, ensuring using life of equipment.
The rotation of work table adopts DC step-less regulation or AC transducer regulation. Using which type is decided by customer needs or actual situation of operation. The tilting can realize by transducer step-less regulation as per requirement.
Drive system adopts breaking motor and worm reducer, keeping sure equipment positioning precisely.
The drive system adopts dual or single drive mode. It is also determined by actual situation. Dual drive has the feature of small transmission gap and safe operation system, etc.
This positioner has the advantages of stable structure, heavy load capacity and convenient operating, etc.
There's no need to fix equipment on the foundation so as to move conveniently.
Remote-control is equipped.
There is reserved linkage in the electrical cabinet, for connecting with Column & Boom and welding machine control system which made by our company.
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5. Special Positioner
customized service
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6. turning table
Packaging Detail:seaworthy packing; |
Delivery Detail:In accordance with contract |