Auto high frequency brazing machine
Type:Other | Place of Origin:Zhejiang China (Mainland) | Brand Name:PEP | Model Number:PEP-HC03-S |
Voltage:380V or to be customerized | Dimensions:1.7m * 1.65m * 0.9m | Weight:1200Kg | Usage:Alloy circular saw tips welding |
After-sales Service Provided:Engineers available to service machinery overseas |
I. Key technical parameters
Name | Auto high frequency brazing machine |
Model | PEP-HC03-S |
Key technical parameters | |
Saw diameter | φ100mm—φ800mm |
Welding anterior horn | -20°—40° |
Cutter bit length | 4.2mm—14mm |
Cutter bit width | 1.9mm—8mm |
Cutter bit thickness | 1.2mm—6.5mm |
High frequency power source | 6.0KW |
Power source frequency | ≥1.1MHz |
Power spec | 3×380V+PN;50HZ |
Total power supply | 6.5KW |
Outside dimension | (W×H×L):1.7m×1.65m×0.9m |
Total weight | 1200kg |
Temperature control accuracy | ±10°C |
Temperature scope | 300°C~1200°C |
Single teeth welding speed | 7~9S(Tempering time included |
II. Working process
Line up cutter bit by vibration/ ---- cutter bit screening ---- turntable secure and feed cutter bit --- feed flux to cutter bit--- feed welding pieces to cutter bit ---- feed flux again to cutter bit ---- ceramic tool-holder control cutter bit --- high frequency heating --- tempering
III. Key components
No. | Name | Brand | Origin |
1 | Vibration turntable (stainless steel) | SHINKO | Japan |
2 | Cutter bit convey unit (liner vibration way) | SHINKO | Japan |
3 | Monitor | VEINVIEW10.4TFT | Taiwan |
4 | Low voltage elements | Schneider | China |
5 | Machine frame | PEP | China |
6 | Manual screw | PEP | China |
7 | Liner slideway | THK | Japan |
8 | PLC | OMRON | Japan |
9 | Magnetic valve | MAC | USA |
10 | Saw rotation stepping motor | MIG | China |
11 | Turntable stepping motor | Hundred Guerra | Germany |
12 | Cylinder | SMC | Japan & China |
13 | High frequency welding machine | SHUANGPING | China |
14 | Screening sensor | KEYENCE | Japan |
15 | Cutter bit quantity sensor | P+F | Germany |
16 | Temperature sensor | OPTRIS | Germany |
17 | Temperature control system | OMRON(E5ER) | Japan |
18 | Cooling system | LIDE | China |
IV.PEP Characters:
1.Turntable system is adopted which is not only easy to operation, but also stable.
2.Global famous brand spare parts (electrical and temperature control system, slideway, cylinder,magnetic valve, etc) are adopted for key positions which is not only guarantee machine performance but also extend lifetime.
3. Alignment control of saw: Normally saw is held by bearings during welding, when bearings are under heating for long time, gap will becomes bigger and it’s not only effect alignment but also difficult for operators to control the gap (if gap is too small, bearing can’t move smoothly and saw can’t rotate.) Here we use two pieces of high accuracy stainless steel plate to avoid this problem; structure issimilar as “saw holding” system on sawtooth grinding machine. This system isn’t only easy to control alignment.
Packaging Detail:shrink film wrapped then packed in wooden box |
Delivery Detail:45~60 days from order confirmation |