Ampoule and vial washing sterilizing filling and sealing compact line

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The compact line is composed of QCL series vertical ultrasonic washing machine, ASMR circulating heating air sterilizing oven, and KAGF series of horizontal ampoule filling& sealing machine , each one can be used stand alone, it apply for producing of 1-20ml ampoules and 2-15ml vial. The compact line could complete procedures such as water filling, ultrasonic washing ,three time of water washing (two time circulating water+one time of fresh water washing), three time air spraying, sterilizing , cooling, filling and sealing, protection gaseous filling (compressed air filling+ and nitrogen filling), the machine is a high speed ampoule production line that developed by our company and comply with GMP, by making effort for year after investigations on actual situations in china, with high-speed capacity in production and high qualified rate, it is convenient to service with low preparing costs ,especially suitable for water injection of animal medicines, PLC system is used on the machine for automatic control on the whole production process.

Features

Mechanical gripper are used on ampoule washing machine apply for 1-20ml ampoules and 2-15ml vial,

The ampoule/vial does not stop while washing process, the water and air nozzle following the ampoule and insert into ampoule, good quality washing effect, and water economy

The circulating water tube and fine washing water tube is separated, there is no cross contamination, the washing process is validatable.

Guiding sleeve for spraying nozzle is made of imported ceramic, wear-proof.

The whole out-feeding section is adopted synchronous belts to transfer ampoules, stable and reliable

Circulating heating air exert on the ampoule while in process, Good temperate distribution, energy economy.

Set protection device to protect HEPA in case of power failure, more safe.

The sterilizer could be attached with water cooling unit to decrease air consumption, and make the air pressure in the clean room steady. .

Imported air pressure differential gauge, imported inverter, the whole compact line is sensitive and stable.

Set Overpressure Control to keep the airflow in the heating area steady and stable

With the Washing-sterilizing-filling and sealing inter-linkage balancing device, makes producing process stable and reliable.

Horizontal type filling &sealing machine ampoule feeding unit is in spiral guiding channel structure with independent intellectual property rights instead of a feed ampoule filling wheel, so the ampoule feeding process is stable and reliable.

Horizontal type filling and sealing machine complete gaseous filling positions ensure filling procedures such s compressed air filling, filling nitrogen before and after filling medicine liquid, the filling quality is excellent.

The filling and sealing machine could achieved stop filling with no ampoule/vial, stop stoppering with not vial/ampoule

For the filling & sealing machine, 100c laminar flow cover can be optional, and user also can prepare it themselves.

Main parameter