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We offers Acetylene plant supplier, acetylene gas plants, acetylene plants manufacturers. - details see: https://www.machineto.com/acetylene-gas-plants-10299893

With wide expertise and technological know how, we BDM Cryofusion & Mandressi ITALIA manufacture and export a range of high performing acetylene plants. These plants are used in various industries for generating acetylene. The acetylene (C2H2) is a compound of carbon and hydrogen, that is colorless and highly flammable gas. It is slightly lighter than air and has a garlic-like odor. Acetylene is stored in high pressure cylinders filled with a porous material and contains acetone, into which the acetylene is dissolved.

Unless it is dissolved in a solvent, acetylene will dissociate at pressures above 15 psig and form lamp black and hydrogen. Heat is generated with dissociation, which in turn, produces a danger of explosion. Acetylene is manufactured by the reaction of water with calcium carbide. It is also manufactured by thermal cracking of hydrocarbons, or by partial combustion of methane and oxygen.

Thriving on intensive research and designing facilities, we BDM Cryofusion & Mandressi ITALIA have been able to manufacture highly versatile acetylene plant. All the parts of our plants are fabricated using best quality materials implementing complete quality control to meet the drawings of our clients. Provided with a central control panel, these acetylene plants are highly safe and fully automatic and completely digitally controlled. All the operations are automatic and performed by imported pneumatically controlled valves assisted by highly sensitive sensors along with the temperature controlled instruments. Complying with set norms of safety, our plants are equipped with flash back arrestors, high pressure reverse flow check valves and provide protection to both equipment and operators.

The Acetylene plant is highly safe and dependable and is FULLY AUTOMATIC as it is provided with a central control panel and is completely digitally controlled.

All the operations are automatic and performed by imported pneumatically controlled valves assisted by highly sensitive sensors along with the temperature controlled instruments. The entire plant is designed with utmost safety in mind along with flash back arrestors, High pressure reverse flow check valves and complete help to protect both the equipments and the operators.

TECHNICAL SPECIFICATION:

Specification	BDM A-15	BDM A-25	BDM A-50	BDM A-100
Capacity (m3/per hr)	15	25	50	100
Cylinders filled per batch	20	30	60	120
Carbide size	4-25mm	4-25mm	4-25 mm (or higher)	4-25mm (or Higher)
Hopper Capacity	75 Kg	100 Kg	150 kg	300 kg
Carbide required per batch (depending on carbide quality)	400 kg approx.	600 kg approx	1,200 kg approx.	2700 kg approx.
Water required (liters per kg of Calcium Carbide used )	10 liters	10 liters	10 liters	10 liters
Power required	10kw	12kw	18 KW	30 KW
Start up time	15 minutes	15 minutes	15 minutes	15 minutes
IIS/BS. Specifications Conforms to - Acetylene Generator" - Flame-proof motors (Group II-B)-1968 As amended	IS 8471-1977 IS 2148	IS 8471-1977 IS 2148	IS 8471-1977 IS 2148	IS 8471-1977 IS 2148

SCOPE OF SUPPLY:

S No.	QTY.	MAIN COMPONENTS	DESCRIPTION
1	ONE	CARBIDE HOPPER	Fixed as a part of the Acetylene generator and used for carbide charging.
2	ONE	ACETYLENE GENERATOR	Stationary medium pressure Generator
3	ONE	CONDENSER	Used in the process as a part for the complete condensation of the flow mixture.
4	ONE	PRE-COOLER	M. S. Vessel with tube arrangement for cooling Gas
5	ONE	LOW PRESSURE DRIER:	Vertical M.S. Vessel fitted with Half Circle perforated M.S. Plates filled with one charge Hydrous Calcium Chloride
6	ONE	ACETYLENE PURIFIER:	Large vessel divided into two section wire mesh frame work. The inside of vessel is coated with Chlorinated Rubber Paint as anti-corrosive measure. Each section is charged with f Purifying Mass to absorb gases like Hydrogen Sulphide, Phosgene, etc.
7	One	AMMONIA WASHER:	Vertical vessel fitted with Level Gauge and Water Make Up Line. The Acetylene Gas is bubbled in the vessel to: to scrub water soluble impurities like Ammonia To facilitate compression of Acetylene Gas by making it wet.
8	One	ACETYLENE COMPRESSOR	Compressor of rated capacity (Three Stage Type), Normal Reciprocating Piston Type, Oil Lubricated water submerged with Safety Valves, Pressure Gauges, Moisture Separators, Flame Proof Motor with Pulley, V-Belts and Belt Guard, Pneumatically Pressure Controlled). All three stages of the Compressor are provided with a Pressure Gauges to monitor the inter stage pressure.
9	One	BATTERY OF HIGH PRESSURE DRIERS	It is filled with Anhydrous Calcium Chloride and with Non-return Valve and Pressure Regulating Valve & it consists of three columns. The First Column is fitted with M.S. chain Packing to avoid any void. The Second and Third Columns are fitted with two capsules each and are fitted with a Drain Valve to drain off moisture collected at the bottom periodically.
10	One	ACETYLENE CYLINDER FILLING STATION	Manifold for filling cylinders each complete in all respects fitted with Filling Connections, Flash Back Arrestors, Pressure Gauge and Non-return Valves, Stainless Steel Braided Teflon loose connection with Brass Bull Nose and Brass Nut.
11	One	MOTORIZED ACETONE PUMP:	Rotary Gear Pump made of Stainless Steel fitted with 0.5 HP flame Proof Motor for filling Acetone into Cylinders.
12	One	ACETYLENE GAS LINES	Complete set as per our standard layout for Low and High Pressure with complete fittings. M. S. Seamless Sch. 40 Pipes for High Pressure Line Galvanized Iron C Class heavy Duty Pipes for Low Pressure.