250kW solid state high frequency tube welding machine
Condition:New | Place of Origin:Hebei China (Mainland) | Brand Name:SANYI TIANXING | Model Number:GGP250-0.35-HC |
Tube Diameter:45~89mm | Dimensions:20GP*1 container | Weight:2.5 tons | Usage:steel pipe & tube seamed welding |
Voltage:380V/50Hz | Power(W):250kW | Certification:ISO9001, CE, BV | Output power:250kW |
Frequency:300~350kHz | Whole efficiency:more than 85% | Incoming power coefficient:more than 0.9 | Energy saving:more than 30% |
Welding method:induction welding/contact welding/dual function | Cooling method:air-water or water-water | Rectifier transformer needed or not:no | Welding seam:high quality & stable |
Maintenance cost:very low |
New generation series type 250kW solid state high frequency tube welding machine, advanced control technology such as fix-angle phase-lock control, upper/lower limit frequency lock-lost etc., more stability, high efficiency, significant energy saving and high quality welding. Power scope: 60~1800kW; frequency scope: 150-800kHz; for straight seam welding of carbon steel pipe, copper pipe, aluminum pipe and stainless steel pipe.
Designed parameters For 250kW solid state high frequency tube welding machine | Nominal power | 250kW |
Rated DC power | Pd=300kW | |
Rated DC voltage | UdN=450V | |
Rated DC current | IdN=670A | |
Whole efficiency η | 85% | |
Output power Pout | more than 250kW | |
Designed frequency | f=300~350kHz | |
Tank circuit output mode | no welding transformer output, secondary resonance | |
Power distribution requirements For 250kW solid state high frequency tube welding machine | Nominal power | 250kW |
Rated DC power | Pd=300kW | |
Line-in power factor COSφ | 0.9 | |
Power distribution capacity | 330kVA | |
Power supply voltage | 3-phase 380V/50Hz |
This steel pipe welding machine has a power saving of more than 30% compared with vacuum tube high frequency welder under the same welding conditions.
Description | Composition & Brief Introduction | Qty. |
250kW solid state high frequency tube welding machine | Switchgear rectifying cabinet: One-cabinet design of both switchgear cabinet and rectifying part with function of switchgear cabinet and rectifying control of solid state high frequency tube welder. Install incoming line switch, incoming line ampere meter and switchable voltmeter and incoming line voltage indicator light. Install 3-phase full-controlled thyristor rectifying bridge to realize power adjustment of solid state HF welder. Install flat-wave reactance, flat-wave capacitor and filter to improve the flat-wave coefficient. | 1 |
Inverter output cabinet: Inverter output cabinet realizes the integration design of resonant inverter and series type resonant tank circuit with compact structure and high efficiency. The inverter part is composed of MOSFET single-phase inverter bridge connected in parallel. The power of single-phase bridge is 60kW/120kW; the inverter bridge adopts the building block method to realize power superposition. Each inverter bridge is designed to be drawer type, which is very convenient to be installed and repaired. Adopt matching transformer to realize power combination. With adoption of secondary resonance and no need of welding transformer, tank circuit resonant capacitor (low voltage) has a resonance with the inductor coil directly to realize power transfer through output arm. Adopt sealed cabinet with installation of air conditioner. | 1 | |
Connecting optical fiber: The communication between switchgear rectifying cabinet and inverter output cabinet are realized by connecting optical fiber which can ensure the control system not to be disturbed by high frequency signal to enhance equipment reliability. | 1 | |
Air-water/water-water cooling equipment: The cooling equipment is designed with water temperature, water level indication and protection to realize the cooling of switchgear rectifying cabinet, inverter output cabinet and resonance tank circuit. The two types of cooling equipment are alternative to the user. | 1 | |
Console: Realize the function of remote operation, power adjustment, status monitoring and malfunction diagnosis for solid state HF welder. Install HMI system composed of PLC and LCD touch screen, which is easy to be operated and monitored by user at site. Install various AC/DC meters and operation buttons for the working status display of solid state high frequency tube welder. | 1 | |
2-D/3-D positioning table: For inverter output cabinet installation and inductor coil position adjustment. 2-D is for induction welding mode; 3-D is for contact welding mode. |
Packaging Detail:Free fumigation seaworthy wooden package |
Delivery Detail:30~45 days |