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pyrolysis oil plant:, 1.Energy-saving 20%-30%., 2.Free from pollution and danger., 3.Increase oil yield 5%., 4.CE&ISO certified. - details see: https://www.machineto.com/20t-large-cap-waste-tyre-pyrolysis-oil-plant-with-ce-10340199

20T large CAP waste tyre pyrolysis oil plant with CE

I. Introduction of Main Parts

1. Reactor: Q245R, thickness 16mm boiler plate. Both batch and continuous types have reasonable design. For the former, two reactor doors are designed specifically for raw materials feeding and slags discharging. For the latter, the feeding and discharging process is automatic. raw materials can be fed through a small feeding hole.

2. Dedusting system: Three steps are used to remove the dust: water induction, ceramic rings absoption and water spraying, which can make sure the released smoke is free from pollution.

3. Gas separator: Instead of entering the gas separator horizontally and straightly, the oil gas circles in it. The heavy oil gathers and enters into heavy oil tank, while the light oil is piped into condensers.

4. Condensers: Tubular type. The tubes in the condenser enlarge the contact area of oil gas and water. In this way, the oil gas can be condensed fully and speedily.

5. Explosion-proof valves, temperature meter, pressure gauge, water-seal, waste gas burner, Etc. all of which ensure the whole process is safe.

II. 3D drawing

III. Working Process Diagram

IV. Technical Sheet

Item	Contents
Input-Raw Materials	Waste Tire/Plastic/Rubber;Medical Waste
Output-End Products	Fuel Oil, Carbon Black and Steel Wire
Fuel to Heat the Reactor	Coal, Fuel Gas, Fuel Oil, wood,etc
Model	DHP-6	DHP-10	DHP-20
Reactor Size(L*W)	6000mm*2200mm	6200mm*2800mm	7100mm*2800mm
Capacity/D	6T	8-10T	16-20T
Power	24kw	30kw	54kw
Space for Machine(L*W*H)	30m*10m*10m	30m*10m*10m	40m*10m*10m
Steel Thickness of Reactor	12mm	16mm	16mm
Life time	5-8years
Reactor Structure	Horizontal & Rotary
Heating Mode	Combination of direct and indirect heating
Cooling Mode	Environmental Water Cooling
Pressure	Normal Pressure
Workers Needed	2-3 Workers Per Shift
Oil Yield Rate	50%(differ according to different raw materials)
Working Form	Continuous/Batch

V. Rate&Usage of End Products

Items	percentage	usage
Tire oil	50%	-Used as fuel in some heavy industries -make diesel and gasoline by distillation machine
Carbon black	30%	-making bricks with clay -processed into briquette, carbon rod, etc -grinded into finer powder, such as N330
Wire steel	12%	- make steel or iron rod. -sold directly
Combustible gas	8%	-recycled to furnace and heat the reactor -If necessary, used to dry the raw materials

VI. Unique Design

1. Innovative heating method:

the heating method of the new rubber pyrolysi oil plant combines direct and indirect heating mode, and the advantages are as follows:

(1). When some problems occur in the system, closing the induced draught fan can cut the heating source in sudden to ensure the system’s safety.

(2). Lengthen life time of reactor and reduce deprecition rate: We only need to change the front part of the reactor by using this heating method. It will cost us around USD20000.00 for changing the whole reactor, while it will only cost us around USD4000.00 for changing the front part of the reactor. Besides, The service life of the new equipment is 2-3 times longer than that of the old one.

(3). Energy-saving:it saves 20% fuel. Take coal for example, we will save around 100KGS per day. It means you can save 20 USD per day

2.Catalyzing heat split technology and chemical extracting technology for product:

The catalyst we use is achievement of our technicists' repeating researches, composed of 24 kind of chemicals . The catalyst can decrease the sulfur content, density and solidifying point, improve the color, remove the impurities and odor, and increase the oil yield rate. Take the fuel oil from tires as an example, the color of oil will be changed from black to transparent red, and the oil can be stored for a longer time due to its better oxidation-resistance attribute.