Home  >  Chemical Process Machinery  >  Chemical Machinery & Equipment  >  Other Drying Equipment

ceramic kiln tunnel kiln, -production capacity 10-15% improved, -reliable performance, -easy to control, -OEM - details see: https://www.machineto.com/2013-new-type-ceramic-kiln-tunnel-kiln-price-hot-sale-in-india-and-america-10293645

2013 new type ceramic kiln tunnel kiln with fair price hot sale in India and America

Rotary Kiln is a pyroprocessing device used to raise materials to a high temperature (calcination) in a continuous process. Materials produced using rotary kilns include:

Cement

Lime

Refractories

Metakaolin

Titanium dioxide

Alumina

Vermiculite

Iron ore pellets

Building materials

Rotary Kiln Structure

The basic components of a rotary kiln are the shell, the refractory lining, support tyres and rollers, drive gear and internal heat exchangers.

The kiln connects with a material exit hood at the lower end and to ducts for waste gases. This requires gas-tight seals at either end of the kiln. The exhaust gas may go to waste, or may enter a preheater which further exchanges heat with the entering feed. The gases must be drawn through the kiln, and the preheater if fitted, by a fan situated at the exhaust end. In preheater installations which may have a high pressure-drop, a lot of fan power may be needed, and the fan is often then largest drive in the kiln system. Exhaust gases contain dust and there may be undesirable constituents such as sulfur dioxide or hydrogen chloride. Equipment is installed to scrub these out before the exhaust gases pass to atmosphere.

Rotary Kiln Working Principle

The kiln is a cylindrical vessel, inclined slightly to the horizontal, which is rotated slowly about its axis. The material to be processed is fed into the upper end of the cylinder. As the kiln rotates, material gradually moves down towards the lower end, and may undergo a certain amount of stirring and mixing. Hot gases pass along the kiln, sometimes in the same direction as the process material (co-current), but usually in the opposite direction (counter-current). The hot gases may be generated in an external furnace, or may be generated by a flame inside the kiln. Such a flame is projected from a burner-pipe (or "firing pipe") which acts like a large burner. The fuel for this may be gas, oil or pulverized coal.

Rotary Kiln Application

1. Rotary kiln is commonly used in the production process of catalytic agent, molecular sieve and zinc oxide, etc. As a result, you can find a rotary kiln in variety of industries, like steel annealing and nonferrous smelting industries, metallurgy and chemistry fields, and building industries, and more.
2. Rotary kiln system, which is also called a rotary calcine kiln, is a commonly used building material machine. Classifying by material properties, a rotary kiln falls into cement kilns, metallurgy chemical kilns, and lime kilns.

Rotary Kiln Technical Data

Specification	Capacity(t/d)	Incline of body(°)	Speed(r/min)	Main motor(kw)	Remarks
Φ2.5*60	168	3.5	0.516-1.549	75	Alumyte-alumina forge kiln
Φ3*48	700	3.5	0.726-3.63	110	Kiln with 5-stage cyclone precalciner
Φ3*60		3.5	0.492-1.476	75	Alumyte-alumina forge kiln
Φ3*100.94	450	4	0.3-1.503	90	Multiple-drum cooling
Φ3.2*46	1000	3.5	0.36-3.57	160	kiln with preheater precalcine
Φ3.2*52	1200	3.5	0.343-0.34	125	kiln with preheater
Φ3.3*50	1300	3.5	0.676-3.38	160	kiln with plateau suspension preheater
Φ3.3*52	1300	3.5	0.266-2.66	125	kiln with preheater precalcine
Φ3.5*54	1500	3.5	0.55-3.4	220	kiln with preheater precalcine
Φ3.6*70	1800	3.5	0.25-1.25	125	Generating kiln for using ofterheat
Φ4*60	2500	3.5	0.396-3.96	315	kiln with preheater precalcine
Φ4.15*58		5	0.35-0.7	110	Zinc leaching(calcine rotary kiln)
Φ4.2*60	3000	4	0.4-3.98	375
Φ4.3*60	3500	3.5	0.396-3.96	375	kiln with preheater precalcine
Φ4.5*66	4000	3.5	0.41-4.1	560	kiln with preheater precalcine
Φ4.8*74	5000	4	0.396-3.96	630	kiln with preheater precalcine
Φ5.0*74	6000	4	0.35-4	710	kiln with preheater precalcine
Φ5.6*87	8000	4	Max4.23	800	kiln with preheater precalcine
Φ6.0*95	10000	4	Max5	950*2	kiln with preheater precalcine

Rotary Kiln Working Principle

Maybe you are interested in the following products:

Warranty of Rotary Kiln

1. One to three Years (Calculated from the goods arrived the destination port.) If any parts (excluding easily damaging parts) are found defective in quality in the first year, we shall replace it free-of-cost. After one year, parts can be replaced on favorable payment basis. We can send our engineer to provide the installation and trial run in your place. But the relevant cost shall be bear in your account (round trip air ticket, board and lodging).
2. Our professional service includes: Free training, Guidance Installation and Debugging.
3. If you have any question, please contact us freely. Our after-sales service team on-line will do the best to accomplish your sincere requirement on time.

Pre-sale services:

(1) device model choice.
(2) According to customer's special requirements, design and manufacture of products.
(3) Training technical personnel for clients.
(4) The company is free of charge to the user on-site engineering and technical personnel planning site for the user to design the best processes and program

Sales tracking :

(1) product acceptance.
(2) to help customers develop construction programs.

Shanghai Esong New Advanced Steel Cement Rotary Kiln Maintenance Price

After-sale services :

(1) free to assign a dedicated service personnel, arriving at the scene and guiding customers' installation.
(2) equipment installation.
(3) on-site training of operators.
(4) complete sets of equipment installed, 1-2 full-time technical staff to stay free of charge to help customers on-site production of 1 month, until the user' satisfaction.

Place order or send inquiry, pls kindly inform us the following information:

-What kind of material are you going to calcine with the kiln?

-Material size feed into the kiln please?

-What is the capacity per day?

-What kind of fuel available in local?

-Plant sea level?

Quality Certificate of rotary kiln