2013 collar knitting machine

collar knitting machine, capable of knitting machine with patterns and jacquards in various structures as well as garment - details see: https://www.machineto.com/2013-collar-knitting-machine-10274419

Condition:New	Product Type:Sweater	Type:Crochet	Production Capacity:100%
Place of Origin:Zhejiang China (Mainland)	Brand Name:Giant Star	Model Number:GT1-44E/52E	Power(W):1000
Knitting Style:Flat	Knitting Method:Single	Computerized:Yes	Weight:650kg
Dimension(LWH):2500 x 800 x 1700 mm	After-sales Service Provided:Engineers available to service machinery overseas	Name:knitting machine	color:any color
collar knitting machine:collar knitting machine

collar knitting machine

Product Description

With single machine head and single system (fully inserted needle-board), this series of machines are fully automatic computerized flat knitters without bottom plates. Adopting digital technology, they are capable of conducting various knitting functions such as needle turning, meshing, hole making, jacquard and explicit needle withdrawal, etc. As well as other regular pattern knitting, capable of knitting basic knitting textures (4 flat, single face, etc. ) multi-color irregular jacquard, pattern twisting, etc. It is suitable for knitting garments, scarves, hats and other garment accessories out of yarns, spun silk, synthetic fibers, wools, acrylic, blended yarn, etc.
Touch screen
Adopting industrial LCD, the display is capable of the showing pictures with colors, displaying number of the pieces, knitting time, speed, roller mesh numbers, yarn nozzle, etc. Which can be adjusted any time during the operation of machine, this saves the time and brings ultimate convenience to the operation, making it possible for the operators to take care of the fabrics and put in directives to the machines at the same time, thus the modification to the working parameters and change of the patterns becomes easily done on the machine.
Probe alarming device
Probe alarming device is a breakthrough as compared with the current monotonous detecting mode where the probes sway from the side to side. This device is able to completely, safely and effectively realize the detection and avoid the damages to the fabrics and other mechanical failures, so as to ensure the normalized operation of the machine and increase the working efficiency of the knitting process.
Main board
Industrial level 32-digit ARM, integrated chips and imported connectors are adopted to greatly increase the processing capability of the controller and the operational speed of the machine. Meanwhile, the protective functions and anti-interference functions are greatly elevated.
Power failure memories
With power failure protection, the machine is able to automatically memorize the data upon power failure and recover the data when the power is restored, so that the machine can continue the pending work according the programmed patterns, which avoids the waste of yarn and saves the time, without compromising the quality of fabrics.
Color changing device
In respect to the width of the fabrics, the nozzle can be adjusted automatically to change in packing position. Besides, the tune can be automatically done to the packing place of the nozzle in accordance with the moving speed of the machine head. The response is rapid and the positioning is precise.
Machine head
The linear speed of the machine head is 12m/s maximum. The journey of the machine head can be automatically adjusted as per the width of the knitting fabric. The adjustment can be done swiftly and the positioning is precise. Which avoids the useless movement and greatly elevates the productivity of the machine. Each system has 5 major functions, i. e., needle turning, knitting, meshing, non-knitting and needle catching in addtions to the protective measures such as solenoid magnet short circuit. Motor overload and blocked turning protections.
Continuous knitting functions
The machine is able to continuously knit and circulated knit for various patterns, when it is necessary to execute various patterning programs, simple put all the programmed files to be executed together before choosing any pattern under such a file. When the chosen pattern is completed, the machine automatically chooses other patterns to do the knitting. This not only saves the time and use of yarns. But makes the client's production management easier.

Machine size
Volume: length x width x height:			2500 x 800 x 1700 mm
Net weight:			about 650kgs
Main parameters:
Headpiece:	single headpiece, single system.
Gauge	5G 7G 9G 12G 13G 14G 16G;
Knitting width:	44, 52 inches
Knitting speed:	controlled by servo motor with 24 sections speed optional, max 1.2m/s. Servo motor will use the precise back award control and link up the high speed operation ability of digital signal processor (DSP), which control IGBT to produce the accurate output electric current,
Knitting system:	Single headpiece, single system
Knitting function:	Knit, miss, tuck, transfer, pointel, intarsia, jacquard, hide, or apparent shaping and other regular or irregular patterns.
Racking:	Controlled by servo motor racking within 2 inches and with fine adjusting function.
Detect alarm system:	the safe alarm detect device, achieve to up down and left-right swing function, which surmount the normal flat knitting machine with detect simply left-right swing only and great increase the detect protect functions.
Encoder:	Advanced encoder adopted.
Stitch density:	Controlled by stepping motor, 24 section stitch selectable adjustable scope supported by subdivision technology: 0-650, the stitch of the knitwear can be accurately controlled.
Take down roller:	Programmed instruction controlled by stepping motor, 24 levels selection adjustable area is: 0-100

Yarn carrier:	1x6 yarn carriers on each side of 3 guide rails, shiftable on any needle position.
Protection:	the machine will automatically alarm if yarn-breaking knots floating yarn rewind end of knitting, fail of racking needle breakage error programming occur also set up the safety auto-lock protect device.
Control system:
1. screen, Adopt LCD touch screen and figure interface, input device:		USB internal storage 1G, A great amount of design files can be stored at the same time and they can be fetched out for use at any time as per production reourements.
2. Monitoring menu:		Each kind of operating parameter can be shown and they can be adjust at any time when the machine is running, make conveniences for operations as much as possible.
3. Free design system:		visual and easy to understand and upgrade.
4. Multi Language version:		There are Chinese, English and Arabic etc. Language version, the other language version set up shall according to customers requirement. Power: Single phase 220V, adopt advance CMOS technology, having memorizing function at power shock stop.

Side yarn bracket	The side yarn bracket adopts high performance springs to exert direct force to the part of yarn-picking. In addition to the function of transferring the yarn with with a certain tension to the knitting area, it is also able to pick up the redundant yarn when the machine head stops moving upon change of the direction, making the yarn tensed under a certain tension, so as to ensure the normalized knitting. The side yarn bracket has safety alarms, which has sensors that are immune to the interference form the environment, capable of keeping their sensitivity from the beginning to the end.
Yarn storage	The yarn storage is installed between the yarn bucket and knitting system, which greatly improves the uneven tension caused by overload yarn journey, reduces the resistance of the running yarn, resulting in elevated texture of the fabrics and capable of the controlling the density and dimension of the fabrics. Besides, it is possible to inspect the use of yarn. When the yarn s used up or breakage of yarn takes place due to any reason, the sensor in the yarn storage will alarm and the machine stops working, the prevents the broken yarn from entering the knitting area, making the connection of yarn easily and avoiding the damages to the quality if fabrics.
Rollers	The highly integrated rollers greatly elevate the stabilities of the needle turning and knitting, which guarantees the quality of the products. Precisely engaged gears realize the synchronized pulling of the rollers to the fabrics, the surface of the rollers in contact with the rollers is made of elastic material, which realizes a gentle pulling to the fabrics, reaching the even knitting effect. Moreover, the roller is equipped with anti-reverse sensors, which effectively and safely protects the fabrics.
Self-lock switch	Upon emergency or when doing maintenance such as yarn doing through, needle changing and residue cleaning, this switch allows the machine to stop working under a locked status, without needing to disconnect the main power. In this way, the date of the machine is properly kept and accidents can be avoided, which ensure the safety of both operator and the machine.