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1,Q245R & Q345R, 2,alarm system, 3,fully-automatic discharge slag, 4,pollution-free, 5,Lifelong maintenance - details see: https://www.machineto.com/2013-best-selling-waste-tires-pyrolysis-plant-10340440

High oil yield rate waste tyre recycling plant

1. Specification of the reactor

No.	Model	Reactor Size	Volume	Handing Capacity
1	JC-D-5	2200*6000(mm)	23m³	5 tons
2	JC-D-6	2200*6600(mm)	25m³	6 tons
3	JC-D-8	2600*6000(mm)	32m³	8 tons
4	JC-D-9	2600*6600(mm)	35m³	9 tons
5	JC-D-10	2800*6000(mm)	37m³	10 tons
6	JC-D-12	2800*6600(mm)	41m³	11 tons

2. The technical parameter

Item	Content
Equipment mode	JC-D-5	JC-D-6	JC-D-10	JC-D-12
Reactor size	2.2m*6.0m	2.2m*6.6m	2.8m*6.0m	2.8m*6.6m
Raw material	tire/plastic	tire/plastic	tire/plastic	tire/plastic
Structure form	Horizontal rotation	Horizontal rotation	Horizontal rotation	Horizontal rotation
24-hour disposal amount	5 tons	6 tons	10 tons	12 tons
24-hour oil yield	2.5 tons	3 tons	5 ton	6 ton
Operating pressure	Normal pressure	Normal pressure	Normal pressure	Normal pressure
Rotation speed of main machine	0.4 turn/min	0.4 turn/min	0.4 turn/min	0.4 turn/min
Total power	15KW	17KW	17KW	17KW
Reactor Power	4.0KW	7.5KW	7.5KW	7.5KW
Mode of cooling	Water cooling	Water cooling	Water cooling	Water cooling
Kind of drive	Internal gear drive	Internal gear drive	Internal gear drive	Internal gear drive
Heating mode	Hot air	Hot air	Hot air	Hot air
Mounting means	Having base	Having base	Having base	Having base
Noise dB(A)	< 85	< 85	<85	<85
Equipment manufacturing period	10 days	10 days	10 days	10 days

3.Working process

1). Feed the reactor with raw materials through the feeding door by labor or machine and then close it tightly.

2). Heat the reactor with coal, wood or other fuels.

3). Some harmful smoke will come out along with the heating, but it can be removed by the dedusting system.

4). The smoke from the exhaust disposal system is no different from the air. The draft fan helps to inhale the smoke from the pipe and then release it into the sky more quickly.

5). The oil gas will travel from the reactor to the gas separate, in which the heavy oil and impurities will depart from the gas due to the gravity. Then the gas will continue its journey into the depositing tank for a second separation. After that, the cleaned oil gas will run into the cooling condensing pipes in the cooling pool, where the gas will convert to liquid, the oil, and then flow into the oil tank for storage.

6). There will be some waste gas in the oil tank. It will follow the pipe over the oil tank into the cooling pool for a second condensing so that the remained oil gas could turn to oil to improve the oil yield rate.

7). As for the waste gas, that cannot transform to liquid will go to the water seal and then to the furnace for burning. It is not only environment protection but also energy conservation

4. The 3D flow chart

5. The main features of the machine

a) Safety

1) Pressure gauge, alarming device, safe valve.
2) We have anti-clogging device, in case of jam, there will be automatic alarming, automatic exhaust and automatic decompression.
3) Using 245R/345R boiler plate or 204/205 stainless. The thickness of part by fire is 14/16/18mm, other parts is 12mm.
4) Automatic welding, processing according to standard of head of pressure vessel.
5) With proprietary vacuum system, it is much safer on condition of negative pressure.

b) Energy saving

1) Exhaust gas recycle to furnace.
2) Continuous feeding with automatic feeder, no gas leak.

c) Environmental protection

1) Built-in slag, seal with water, no solid pollution.
2) With dust removal equipment there is no air pollution.

6. The oil yield rate of the machine

Oil yield	Waste tire/rubber	truck tyres	45%-50%
		Car tyres	40%
		Bicycles and motorcycles tyres	30%-35%
	Waste Plastic	farm-oriented film, Fishing net, safety net	45%-50%
		Convenient bags, weave bags	40%
		Off-cut of recycled paper mill	20%-30%

7. The analysis of economic benefit

8. The usage of the final product

1. Fuel oil: oil from this plant can be used as industrial fuel for burning directly.

2. Crude carbon black: carbon black from this plant is crude, and it can be sold to the brick factory as internal combustion or to the factory who needs it as raw materials, such as tyre, shoe, cable and sealant companies.

3. Steel wire: it can be sold to the iron and steel company directly.

9. port of China

FOB Lianyungang &Qingdao.

10. The machine covers area:

The machine itself cover 300 square meters (length 20M, Width 15M)

Add raw material stay, carbon black stay, big oil tank zone, workers rest room and simple office. So it takes at least 600-800 square meters.