20-2000T corn oil making machine with CE and ISO
Condition:New | Usage:corn oil making machine | Type:whole corn oil making machine | Automatic Grade:Automatic |
Production Capacity:100% | Place of Origin:Henan China (Mainland) | Brand Name:Yongle Brand | Model Number:1st series YL corn oil making machine |
Voltage:380V | Power(W):according to capacity | Dimension(L*W*H):various with capacity | Weight:changed with capacity |
Certification:CE and ISO | After-sales Service Provided:Engineers available to service machinery overseas | Raw material:corn germ from corn | Product:to make crude corn germ or refined corn germ oil |
Solvent name:n-hexane | Capacity:from 5T to 2000T corn oil making machine | Oil content in corn germ:about 40% | Oil residues:less than 1% |
Function:getting corn germ oil from corn germ | Manufacturing experience:19 years experience in corn germ oil field | Warranty:12 months | Material of equipment:stainless steel and carbon steel |
Corn Oil Making Machine
The whole corn oil making machine contains three workshops: corn germ pretreatment workshop, corn germ oil extraction workshop and corn germ oil refining workshop.
1. Craft flow for corn germ oil pretreatment workshop
corn germ → magnetic box → cleaning → flaking roll → cooker → oil press or prepress → to extraction workshop
Main Equipments:
1. Corn germ: It’s a new kind of oil seeds for human. The corn germ oil is good to health. The corn has 8-12% corn germ. Only the corn germ part can be used to get oil. The oil content of corn germ is about 40%.
2. Magnetic box: Clearing the iron impurity which might be in the corn germ. The iron impurity will be harmful to the following machines, so we need take the iron impurities out.
3. Cleaning: This parts have different size cleaning sieves to clean the different impurities. After going through this part, most of the impurities are moved from corn germ.
4. Cooker: This machine can adjust the water content of the corn germ seed. It’s also good for the press and oil extraction section.
5. Press: The press machine is used to take parts or all of the oil in the corn germ seed. We will design the suitable machine according to your requirement.
2.Craft flow for corn germ oil extraction workshop
solvent
↓
extractor → mixed oil → 1st and 2nd evaporation → stripping tower → crude corn germ oil
Wet meal → DTDC toaster → corn germ cake
Main Equipments:
1. Solvent pumps: continuously spray solvent to the rotary-typr extractor.
2. Roary extractor: spray and soak the corn germ cake with solvent so that oil fats can be dissolved in solvent (form miscella). After processing, you can get wet meal and miscella (mixed oil).
3. DTDC: used to separate the solvent from the wet meal.
4. Miscella tank 1st: pump the miscella ( oil with solvent) into the miscella 1st, then add 10% saline water to it. The phospholipid and impurities in the miscella will react with the saline water, at last the reactant precipitate, reaching the goal of purifying.
5. Miscella tank 2nd: the purified miscella will be pumped into it.
6. Miscella stripping: it will remove the remaining solvent in miscella. And the solvent will be discharged to condenser for recycling.
7. Condensers: used to cooling the solvent gas separated from the wet meal and miscella for recycling.
3. Craft flow for corn germ oil refining workshop
Crude corn germ oil → degumming and deacidification→ decolorization →deodorization → refined corn germ oil.
Main Process:
1. Degumming and deacidification: The gumming is moved by phosphoric acid and hot water. There are two ways to move the acid in the corn germ oil. One is chemical way, the other one is physical way. The chemical way is using NaOH to react with acid. This way is suitable for the capacity of 5-30T per day. The physical way is using steam and centrifugal to move the acid. This way is used for capacity from 30-2000T per day.
2. Decolorization: This step is used to adjust the color of the oil. You can control the color of the corn germ oil according to the requirement of your market.
3. Deodorization: The function of this step is to move the special smell in the oil. This is an important standard for refined corn germ oil.
the specification of crude corn germ oil
Item | Standard |
Smell and taste | The original smell and taste of corn germ oil |
Moisture and volatile matter (%) ≤ | 0.20 |
Insoluble impurities (%) ≤ | 0.20 |
Acid value (mgKOH/g) ≤ | 4.0 |
Peroxide value (mmol/kg) ≤ | 7.5 |
the specification of refined corn germ oil
Item | Standard |
Color (Lovibond Cell 133.4mm) ≤ | R2.0 Y20 |
Smell and taste ≤ | No smell and good taste |
Transparence ≤ | Clear and transparent |
Moisture and volatile matter (%) ≤ | 0.05 |
Insoluble impurities (%) ≤ | 0.05 |
Acid value (mgKOH/g) ≤ | 0.20 |
Peroxide value (mmol/kg) ≤ | 5.0 |
Smoke point (°C) ≥ | 215 |
Packaging Detail:according to customer's require |
Delivery Detail:30 days after deposit |