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cement production line:, 1.good quality and low power consumption;, 2.latest design and tech;, 3.ISO and CCC. - details see: https://www.machineto.com/100tpd-small-cement-plant-cement-production-line-10077475

100TPD small cement plant, cement production line

Description of New Type Dry Process Cement Production Line:

This new type dry process cement production line is a kind of process mainly used for small, medium and large-scale cement plants. Its preheater employs outside kiln precalciner. Capable of utilizing the waste heat from kiln inlet to decompose raw meal, this line is good at saving electricity and heat. Its closed production line makes it possible to reduce its ambient dust pollution to less than 50mg/Nm3. Besides, its capacity to make use waste heat makes it quite cost efficient for users.

Here inShanghai Minggong Heavy Equipment Co., Ltd,we offer one-stop service for you, including designing, building, suitable equipment providing, installing and debugging, technical serving, and overall contracting. And we have successfully finished the construction of cement production lines of 6000t/d, 5000t/d, 3000t/d, 2500t/d, 1500t/d, and 600t/d, etc. And also we can help developing countries to design and install small capacity cement plant.

Production Flow of New Type Dry Process Cement Production Line:

1. Crushing and Pre-homogenizing:
Most of the raw materials, like limestone, clay, iron ores, and coal, should be crushed before their pre-homogenization. Limestone is the primary material in this line, and due to its large particle size and high hardness, its good crushing plays an important role in the whole line. Special stacking and reclaiming technology has been used in the pre-homogenizing process so that raw materials can be better primarily homogenized.

2. Raw Meal (raw material) Preparing:
Since the raw meal grinding work takes up more than 30% labor force in the whole dry process cement production line, it is quite important to choose appropriate grinding equipment and technological process so that high-quality products can be obtained.

3. Raw Meal Homogenizing:
The raw meal homogenization is a key factor for stable clinker calcination.

4. Preheating and Decomposing:
The preheater is used to preheat as well as decompose raw meal. So the length of the rotary kiln is effectively shortened. And the raw meal can fully exchange heat with the hot gases from the kiln. Because of its rapid and high-efficiency heat transfer, the production efficiency and heat consumption of this production line are greatly improved.

5. Clinker Calcining:
After its preheating and pre-decomposing, the raw meal will be calcined in the rotary kiln, where the generated carbonate will be further decomposed. Meanwhile, a series of solid phase reactions will take place.

6. Cement Grinding:
As the last process, the cement grinding will consume a great deal of electricity. And in this process, special size granule cement will be obtained.

7. Cement Packaging:
The cement can be transported in bulk or in bags.

The cement production line includes:

1. limestone crushing system
2. limestone pre-homogenization
3. auxiliary raw material pre-homogenization and conveying
4. raw material
5. raw meal grinding and waste gas treatment
6. raw meal homogenization and kiln rear feeding
7. kiln rear
8. waste gas treatment
9. kiln
10. kiln head and conveying
11. oil spraying system
12. clinker storage
13. cement proportioning
14. gypsum crushingmixture storage and conveying
15. cement grinding
16. cement storagebulking
17. cement packing and finished products
18. heat insultingre fractory materials and non-standards
19. electrical control and automation engineering
20. water supply and drainage system

As a professional manufacturer and supplier of new type dry process cement production line in China,Shanghai Minggong Heavy Equipment Co., Ltd,can also provide you with various other machines, such as 1500 tons/day cement processing line, 2500tons/day dry process cement plant, cement grinding plant, industrial kiln and furnace, grinding equipment, crushing equipment, environmental protection equipment, cooling equipment, drying equipment, compound fertilizer equipment, packing machine, chemical equipment and electrical control system. Most of our products have passed the certification of ISO9000, and they have been quite popular among customers from as many as 60 countries and districts such as Germany, Russia, Brazil, Egypt, Iran, Japan, South Korea, Bengal, Pakistan, Turkey, Burma, Vietnam, South Africa, Columbia, Bolivia, etc. If you need new type dry process cement production line, please don't hesitate to contact us.