SiC / silicon carbide ceramic foam Filters
Place of Origin:Guangdong China (Mainland) | Brand Name:JIN GANG | Model Number:JG02 | Material:silicon carbide |
Application:molten cuprun, iron and alloy | Applied temperature:<=1500 | Pore size:10~50PPI | Color:gray |
Density:0.4-0.6 g/cm3 | Tolerance:+0,-2mm |
JIN GANGTMJG-2 Ceramic Foam Filters
Silicon Carbide for Iron Foundries
Characteristics
JIN GANGTMJG-2 Ceramic Foam Filters are designed for filtering ductile iron, grey iron and copper alloy castings, which have high porosity (80%-90%), high thremal shock resistance and large specific surface, compared with other traditional filters.
Ceramic foam filters help to enhanced quality of castings and reduce cost.
l Reduce defective rate of castings.
l Improve mechanical properties of castings.
l Reduced costs of finishing operations.
l Simplify pouring systems and increase utilization ratio of mold.
Specifications
Materials | Silicon Carbide | |
Working Temp.(°C) | ≤1500 | |
Color | Grey | |
Pore Size(PPI) | 8~60 | |
Porosity(%) | 80~90 | |
Compression Strength(MPa) | ≥1.0 | |
Bulk Density(g/cm3) | 0.4~0.6 | |
Thermal Shock Resistance | Excellent | |
Composition | Al2O3(%) | 15~25 |
SiO2(%) | 10~25 | |
SiC(%) | 55~65 | |
Others(%) | 0~5 | |
Application | Molten Copper, Iron and Alloy |
Note: Special size and 8-60 pore size(PPI) can be custom made.
Selection
1) Pore size is based on casting material and casting weight, regularly 10ppi for ductile, 20ppi for grey iron. 15ppi, 20ppi and 30ppi for other non-ferrous alloy.
2) Filter size is decided by the sculpt, fusion and the characteristic of ceramic foam filter.
Casting Capacity
Size(mm) | Pouring Capacity(kg) | Flow Rate(Kg/sec) | |||
Ductile | Grey iron | Ductile | Grey iron | ||
40×40×22 | 32 | 64 | 3 | 4 | |
50×50×22 | 50 | 100 | 4 | 6 | |
75×50×22 | 75 | 150 | 6 | 9 | |
75x75x22 | 110 | 220 | 9 | 14 | |
100x50x22 | 100 | 200 | 8 | 12 | |
100×75×22 | 150 | 300 | 12 | 18 | |
100×100×22 | 200 | 400 | 16 | 24 | |
150x100x22 | 300 | 600 | 24 | 36 | |
150x150x25 | 450 | 900 | 36 | 54 | |
170x150x32 | 510 | 1020 | 42 | 62 | |
200x170x32 | 700 | 1400 | 56 | 84 | |
Φ50x22 | 40 | 80 | 4 | 5 | |
Φ60x22 | 55 | 110 | 5 | 6 | |
Φ80x22 | 100 | 200 | 8 | 12 | |
Φ90x22 | 120 | 240 | 10 | 16 | |
Φ125x25 | 220 | 440 | 18 | 28 | |
Note:The data above are for reference only. |
Package
The filters are packed in carboard box and pallet protecting them from damage.
Box size: 53x36x28cm.
Pallet size: 1.1x1.1x0.15m.
36 boxes per pallet, 10 pallet per 20’ container, 20 pallets per 40’ container.
Notice of Application
1. In order to reduce the impact of hot molten metal to filters, pouring bowl shall put down as low as possible from filters.
2. It is recommended to use compressed air to blow dust off from filter before usage.
3. Ceramic foam filters should be stored in dry place to avoid moisture.
Installation
Packaging Detail:Carton and pallet, 36ctns/pallet, 10 pallets/20'GP |
Delivery Detail:15 DAYS |