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Insulated conductors U12 are designed in accordance with today's international safety requirements. - details see: https://www.machineto.com/insulated-conductor-rail-systems-u12-10202106

General

The shrod which envelopes the various conductors is an excellent insulator.

therefore our unipole insulated conductors gurantee utmost safety in operation.

Any number of conductors can be installed side by side at minmum space requirement.

Standard rail sections are 6m long ,shorter sections are available.

The ground conductor is identified by international colour coding.

For obvious safety reasons phase and ground collectors are not interchangeable.

Approved and listed by:CCC,CEand IS9001.

Hangers

Bolted,snap-in and guarter turn typr hangers are available. Standard support distance for U12 is 600mm, in curves 300mm.

Joints

Snap-in joint splices provide mechanical end electrical continuity. They include insulated protection covers. Expansion joint sections are only required incase of expansion joints in the monorail track.

Feed terminals

Joint assembly and mid-rail assembly feeds are available . Furthermore transfer guides and isolating assemblies allow for space connetors.

Transfer guides

Transfer guides serve as an end protection of system runs and accomplish amooth smooth collector transfer in case of switches,drop sections etc. They can be supplied with or without feed clip.

Isolating assemblies

Conductor isolating assemblies are available for sectionalizing control circuits, maintenance bays etc. They can be supplied with or without feed clip.

Curves

U12 can be uesd for horizontal or vertical curves. A special curve tool forindividual fiele preparation is available.

Collectors

The current collector are made of reinforced polyamide and stainless steelparts. These spring loaded units provide positive contanct with the conductor bars and have double pick-up brushes.

U12 conductor

Engineering date of shroud

Electrical properties Specific resistance Surfance resistance Leakage resistance	standard shroud color green 30-40kv/mm 5×1015Ohm × cm 1013Ohm CTI600-1.1	high temp.shroud 45kv/mm 5 ×1017Ohm × cm 1015Ohm CTI600-1.1
Mechanical properties: Flexible strength: Tensile strength:	75N/mm2±10% 50N/mm2±10%	95N/mm2±10% 50N/mm2±10%
Working Temperature Flame test proof Resistance to chemicals:	-30°c~+55°c -30°c~+110°c no flaming particles, self-extinguishing Hydrochloric acid concentr. gasoline,mineral oil, grease caustic soda solution 25% and 50%, sulphuric acid to 50%

conductor code

U=unipole insulated conductor

12=shroud size

25=conductor cross sectional area(mm2)

conductor spacing

on compact hangers 14mm or variabloe.

Curves

min.R=0.4mm

Length

6m is standard length, length are available.

Support spacing

for straigth runs 0.6m, for curves 0.3m

Application

indoor use only. See "Engineering date of shroud"

Type	U12/25
Weight(kg/m)	0.267
Standard shroud,color green
Cat.-No.phase Cat.-No.ground	668116* 668216*

High temperature shroud
Cat.-No.phase Cat.-No.ground	668316* 668416

Fill-in last number(1,2,3,4,5,6m suffix) in accordance to bars required.

Engineering date

conductor rail type	Cross sectional area	Leakage distanc of covers	max.voltage	Continuous ampere capacity	resistance
U12/25C**	25	30	600	100	0.745
U12/25F**	25	30	600	40	5.415
U12/25E**	25	30	600	10	31.56

**C=copper coductor F=galvanize E= stainless steel conductor

Selection of Conductors

in accordance to ampere load environmetal conditions

for power, control-and data-transmision.

for non-non-corrosivent.

for control and data-transmission in corrosive atmospheres

Compact double collector

two-away converying

for conductor spacing of 14mm

1 Plug terminal 20A

2Plug terminal 2×20A

Swivel:±15mm lift:±15mm

contact pressure 3.5N per brush

ground at NO.4, other position on request.

Type	poles	a	b	c	weight(kg)	Cat.NO.
JDS2-1/40-1	1	80	118	-	0.165	663201
JDS2-2/40-2	2	80	118	-	0.245	663202
JDS2-3/40-3	3	80	118	-	0.325	663203
JDS2-4/40-4	4	80	118	-	0.405	663204
JDS2-5/40-5	5	80	118	-	0.495	663205
JDS2-6/40-6	6	80	118	-	0.575	663206
JDS2-7/40-7	7	80	118	53	0.735	663207
JDS2-8/40-8	8	80	118	53	0.825	663208
JDS2-9/40-9	9	80	146	53	0.925	663209
JDS2-10/40-10	10	80	146	53	1.005	663210
JDS2-11/40-11	11	120	174	80	1.125	663211
JDS2-12/40-12	12	120	174	80	1.205	663212

Compact double collector

for conductor spacing of 14mm

1Plug terminal 40A

Swivel: ±15mm lift:±15mm

contact pressure 3.5N per brush

ground at NO.4, other position on request.

Type	poles	a	b	c	weight(kg)	Cat.NO.
JDS1-1	1	80	118	-	0.140	663101
JDS1-2	2	80	118	-	0.205	663102
JDS1-3	3	80	118	-	0.270	663103
JDS1-4	4	80	118	-	0.335	663104
JDS1-5	5	80	118	-	0.425	663105
JDS1-6	6	80	118	-	0.490	663106
JDS1-7	7	80	118	53	0.625	663107
JDS1-8	8	80	118	53	0.690	663108
JDS1-9	9	80	146	53	0.786	663109
JDS1-10	10	80	146	53	0.850	663110
JDS1-11	11	120	174	80	0.955	663111
JDS1-12	12	120	174	80	1.020	663112

JDSL-are used for I-beams, Fill-in last number(1-12)in accordance to bars required.

Special features

High safety level with integrated finger protected insulation

Easy and exact mounting with multiple hangar clamps and bajonett conector technology

Unlimited amount of pole design for complex

Easy installation in courves with bending option

Flexible power feed options

Main applications

EMS Eleotro monorail systems

Stretcher / Packing equipment

Amusements rights

Ring application or slip rings

Stage equipment

Sorter

Maintenance

--After installation,Make sure that the sliding hangers are straight (in a perpendicular position) after nuts have been tightened to guarantee free sliding of the powerail.The powerail must be installed exactly straight and parallel to the machinery track.

--Before running the powerail,Check the system for esay running of the current collector trolleys,i.e.there may be no resistance by an excessively narrow slot or pull by the connecting cable.

--Every 3 up to max.12 months,-depending on the frequency of operation and travel distance-,check the carbon brushes and mechanical componets for wear and replace them if necessary.