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1.State-owned factory, 2.Confirm to all test certifications, 3.Turnkey project, 4.High level of ccm, 5.Good after-sales services - details see: https://www.machineto.com/aluminum-rod-continuous-casting-and-rolling-machine-ccr-line-10366406

§Equipment use

Using continuous casting and rolling process, this aluminum rod continuous casting and rolling line can produce the electrical aluminum rod of dia. Φ9.5mm and the continuous rolling mill is of 14-stand.

§Equipment feature

1. The aluminum rod continuous casting and rolling line is competitive with the relative international products.

2. By adopting PLC and man-machine interface for the complete line control, it can check and display the running parameter of machines as well as indicate the breakdown.

3. The aluminum rod continuous casting and rollling machine is with perfect outlook and lower noise and vibration.

4. The machine is with an unique rolling method combining 2-high mould with 3-high mould.

5. High efficiency and quality of production & low dissipation energy.

§Equipment composition

The aluminum rod continuous casting and rolling line is composed of shaft furnace, holding furnace, 5-wheel type casting machine, front tractor, rolling shear, monorail hydraulic shear, continuous rolling mill of 14-stand, drop down coiler, electric control system, etc.

§Process flow

1. General aluminum ingot→melting furnace→holding furnace→continuous casting machine→rolling shear→ continuous rolling mill→aluminum rod

2. Molten aluminum or prepared aluminum melt flows from the holding furnace via the launder into the rotary continuous casting machine, where it is continuously casted into a pentagonal ingot with a cross-sectional area of 2300mm². The roller shear cuts off the waste end and press it smaller or pointed so as to feed into the rolling machine, where it is rolled, and after passing through the grease box and guide pipe, aluminum rod is finally laid down in coil in the basket on the trolley.

§Technical Data

Continuous casting machine	Crystallizing wheel dia.	Φ1600mm
	Section surface of casting ingot	2300mm2
	Casting speed	16m/min
	Crystallizing wheel rotating speed	1.66~3.3r/min
	Driven motor	5.5kw
	Type of casting machine	5-wheel
	Cooling water pressure	≥0.6MPa
	Cooling water consumption(soft water)	100t/h (inner cooling 60t/h,outer cooling 40t/h)
Rolling mill in Y-type	No. of rolling stand	14
	Outlet rod dia	Φ9.5mm
	Production capacity	6T/H
	Type	2-high mould of 1#, 2#
		3-high mould in “Y” type of 3#~14#
	Roller nominal size	Φ255mm
	Transmission ration between capstans	1:1.25
	Finished rolling speed	8.5m/s
	Center height	902.5mm
	Main motor	350kw(DC)
	Lubrication oil tank of gear box	5m3
Tractor	AC machine	4KW
Rolling shear	AC machine	11KW
Monorail hydraulic shear	Max. shearing force	12000kgf
	Max. shearing stroke	65 mm
	Motor power	4kw
Drop down coiler	Max. coiling weight	2t (+1~10%)
	Max. coiling dia	Φ2000mm
	Coiling driven motor power	1.1kw
	Trolley moving speed	0.75m/s
	Trolley Motor power	2.2kw
Others	Overall dimension	40×7.1×4.2m
	Total weight	60t

§ Detailed pictures