2013 new technology waste tire recycling machinery
Condition:New | Type:Tire Machine | Tire Machine Type:Tire Recycling Machine | Place of Origin:Henan China (Mainland) |
Brand Name:Tenglong | Model Number:TL28-60 | Voltage:220V/380V | Power(W):20-22KW |
Dimension(L*W*H):2800*6000*16mm | Weight:33-35Tons | Certification:ISO&CE | Warranty:1Y |
After-sales Service Provided:Engineers available to service machinery overseas | Steel:Q245R, Q345,Q235 | Feeding system:auto-feeding | Cooling system:water cooling |
Oil yield:45%-50% oil yield | Safety:alarm system | Delivery:15-20days after the order is confirmed |
1. Background of Waste Tyre Pyrolysis Machinery
Waste is one of the major challenges modern world is facing today. Every year billions tones of waste are generated and these amounts are rising steadily. In spite of the reasonably successful 3R strategy (Reduce-Recover Recycle) to reduce landfill volumes, there are still significant quantities of waste to be disposed. Thus there are huge market for waste tyre/plastic/rubber pyrolysis machinery.
2. Overview of pyrolysis plant
Waste tire/plastic pyrolysis machine is applied to extract fuel oil from kinds of scrap rubber, tyre, plastic thorough pyrolysis , separating the crude carbon black and steel wires.
The two keys of pyrolysis plant are reactor and cooling system.
Reactor directly decides the machine's safety and service life. It is made by welded steel plate. So the quality of welding will have a direct impact on safety and service life. Therefore, we use automatic welding machine and heating treatment which will not only guarantee the quality of welding but also greatly improve working efficiency. For cooling systems, there are two steps. Cooling pipe is the first step. The second is condenser.
3.Sepcification
No. | Item | |
1 | Raw material | waste/used tire/tyre/plastic/rubber |
2 | Structural form | Horizational Rotation |
3 | Operating pressure | Constant pressure |
4 | Rotation speed | 0.4turn/minute |
5 | Kind of drive | Internal gear drive |
6 | Heating system | Direct heating or hot air heating |
7 | Cooling system | Water cooling, condensing pipe |
8 | Noise | ≤85 |
4.Environmental
Final products and its applications:
Final product | Output | Application |
Fuel oil | 40% - 45% | ² Steel Industries ² Rolling Mill Industries ² Chemical Industries ² Used in the Boilers for the heating purpose |
Carbon black | 30% - 35% | ² Steel industries for burning process ² Footwear industries to make rubber souls ² Polish industries ² Ink industries ² Color industries as pigment ² Iron industries |
Steel wire scrap | 10% -15% | Sold or reprocessing |
Combustible gas | About 5% | Recycled, used as fuel |
5.Product features
·No need to crush tires, we can feed whole tires into reactor. Save manpower and improve productivity.
·Water sealing devices, safety-valve, auto-alarm, vacuum device guarantee safety.
·Tail gases recycle to furnace. Save energy and environmental friendly.
·All cooling waters are circulatory.
Flue gases are processed by dust removal device. Reach emission standard. No pollution
6.Profit analysis(8ton for example )
No | Item | Budget | Budget |
1 | Raw material | Waste tyres | Waste engine oil |
Raw material cost | 8Tons* 160$= 1280$ | 5Tons*645$=3225$ | |
Catalyst cost | 8Tons*4$ = 32$ | 5Tons* 9$ =45$ | |
Labors(daily) | 3persons* 30$= 90$ | 3persons* 20$= 60$ | |
Electricity and water | 35$ | 20$ | |
Heating fuel | 80$ | 50$ | |
Total cost | 1517$ | 3400$ | |
2 | Oil income | 8Tons*40%*620$= 1984$ | |
Carbon income | 8Tons*35%* 40$= 112$ | ||
Steel income | 8Tons*10%* 195$= 156$ | ||
Total Income | 2252$ | 4192$ | |
3 | Net income daily | 2252-1517= 735$ | 4192-3400= 792$ |
Net Income Monthly | 735*20= 14700$ | 792$*20= 15840$ |
7.Machine installation
We will give the foundation drawings to buyer after make the order .we will send engineer when buyer gets the machine. The engineer mainly installs the machine and training your workers.
8.Delivery time
We will delivery the machine within 15days after get the advance payment ( 30% of the total amount).
Packaging Detail:one 40HC and one 40FR |
Delivery Detail:15-20days after the order is confirmed |